McElroy 220002 Manual Download | Manualshive

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Manual: 224901 Revision: T 10/18

2”, 3”, 4” & 6”

63mm, 90mm, 110mm, 125mm, 160mm

Hot Tap Tools

Operator’s

Manual

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Summary of Contents for 220002

Page 1: ...Manual 224901 Revision T 10 18 2 3 4 6 63mm 90mm 110mm 125mm 160mm Hot Tap Tools Operator s Manual...

Page 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Page 3: ...ance your efficiency productivity and safety in the proper use of McElroy machines McElroy University classes are structured so that the skills learned and the machines used in each class closely matc...

Page 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Page 5: ...Pressure Test Tool Make up 5 1 Clamp Tool in Fusion Machine 5 1 Begin Tapping 5 1 Retract Cutter 5 2 Close Valve or Squeeze Off Nipple 5 2 Bleed Off All Pressure 5 2 Cut the Tool Off 5 2 Complete Serv...

Page 6: ...MPORTANT can help you do a better job or make your job easier in some way TX00030 12 1 92 PELIGRO Read and Understand Do not operate this equipment until you have carefully read and understand all the...

Page 7: ...hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not wear loose fitting clothing or long hair that could catch on controls or mo...

Page 8: ...being fused Follow the procedure carefully and adhere to all specified parameters NOTICE Failure to follow pipe manufacturer s procedure could result in a bad joint Always follow pipe manufacturer s...

Page 9: ...machine or electrofusion coupling to fuse two pipes together IMPORTANT A butt fusion machine is required to fuse to the hot tap tool TX01131 10 02 17 CD326 9 2 7 96 Fusion Procedures Use standard fac...

Page 10: ...he hot tap cutter could drop the cut coupon into the main pipe Use a compact pipe cutter and insert the cutter around the test port with the cutter flush against the saddle Rotate the cutter until the...

Page 11: ...02 17 CD00331 11 5 96 Hot Tap Tool Make up length Cutter Dimensions 63mm 41 7 8 1064mm 1 8 3mm 3 5 8 L x 1 1 2 D 92mm L x 38mm D 90mm 52 3 4 1340mm 1 8 3mm 2 7 8 L x 2 1 4 D 73mm L x 57mm D 110mm 55...

Page 12: ...the measured components Fuse branch saddle to main using appropriate sidewall fusion machine Fuse ball valve to nipple using appropriate fusion machine Fuse other end of ball valve to the hot tap too...

Page 13: ...e the nipple to the ball valve using the appropriate fusion machine Cut excess from nipple so the overall length of the assembly matches the table below Be sure to leave some material for face off and...

Page 14: ...being tapped TX01149 10 02 17 Begin Tapping Attach the ratchet wrench to the hex at the end of the cutter drive shaft Using a manual fusion machine apply moderate pressure on the movable handle and r...

Page 15: ...nd loosen the movable jaw enough to allow the bearing housing to come out of the jaw The cutter shaft can move back with force when unclamped from jaw Stand clear of shaft travel to avoid the possibil...

Page 16: ...the service line to pressurize TX01157 11 18 96 Complete Service Line Make fusion to complete the service line TX01156 10 02 17 Prepare Tool For Next Tap Remove coupon from cutter using a long handled...

Page 17: ...bs 11 8 Kg 63mm tool 13 1 lbs 6 0 Kg 90mm tool 15 6 lbs 7 1 Kg 110mm tool 17 lbs 7 7 Kg 125mm tool 19 5 lbs 8 9 Kg 160mm tool 21 2 lbs 9 6 Kg Maximum working pressure Same pressure rating as pipe bein...

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Page 19: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

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