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22

SERVICE AND ADJUSTMENTS

TO CHECK BRAKE 

If tractor requires more than five (5) feet to stop at highest 

speed in high est gear on a level, dry concrete or paved 

surface, then brake must be serviced.
You may also check brake by:
1.  Park tractor on a level, dry concrete or paved surface, 

depress brake pedal all the way down and engage 

parking brake.

2.  Disengage transmission by placing freewheel control 

in “transmission disengaged” position. Pull freewheel 

control out and into the slot and release so it is held in 

the disengaged position.

The rear wheels must lock and skid when you try to manu-

ally push the tractor forward. If the rear wheels rotate, 

then the brake needs to be serviced. Contact a qualified 

service center.

TO REPLACE MOWER BLADE DRIVE BELT 

(See Fig. 24)

The mower blade drive belt may be replaced without tools.  

Park the tractor on level surface.  Engage parking brake.  
BELT REMOVAL -
•  Remove mower from tractor (See “TO REMOVE 

MOW ER” in this section of manual).

•  Work belt off both mandrel pulleys and idler pulleys.
•  Pull belt away from mower. 
BELT INSTALLATION -
• 

Work belt around both mandrel pulleys and idler pulleys.

•  Make sure belt is in all pulley grooves and in side all 

belt guides.

•  Install mower (See "TO INSTALL MOWER" in this 

section of manual).

FIG. 24

MANDREL

PULLEY

IDLER

PUL LEYS

MANDREL

PULLEY

TO REPLACE MOTION DRIVE BELT 

(See Fig. 25)

Park the tractor on level surface. En gage parking brake. 

For as sis tance, there is a belt installation guide decal on 

bottom side of left footrest.
BELT REMOVAL -
• 

Remove mower (See “TO REMOVE MOWER” section 

in this manual).

NOTE:

 Observe entire motion drive belt and position of all 

belt guides and keepers.
•  Remove belt from stationary idler (A) and clutching 

idler (B).

•  Remove belt from centerspan idler (C).
•  Pull belt slack toward rear of trac tor. Carefully remove 

belt up wards from trans mis sion input pulley and over 

cooling fan blades (D).

•  Remove belt downward from engine pulley (E).
•  Slide belt toward rear of tractor, off the steering plate 

(F) and remove from tractor.

BELT INSTALLATION -
• 

Install new belt from tractor rear to front, over the steer-

ing plate (F) and above clutch brake pedal shaft (G).

• 

Pull belt toward front of tractor and roll belt onto engine 

pulley (E).

• 

Pull belt toward rear of tractor. Carefully work belt down 

around transmission cooling fan and onto the input 

pulley (D). Be sure belt is inside the belt keeper.

•  Install belt on centerspan idler (C).
•  Install belt through stationary idler (A) and clutch ing 

idler (B).

•  Make sure belt is in all pulley grooves and in side all 

belt guides and keep ers.

•  Install mower (See “TO INSTALL MOWER” section in 

this manual).

02952

A

B

C

D

E

F

G

FIG. 25

Summary of Contents for 96041011800

Page 1: ...MODEL NO M19542H 96041011800 19 5 HP 42 Inch Lawn Tractor www mcculloch biz 532 42 28 94 10 18 08 TH Printed in the U S A...

Page 2: ...ing brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the gra...

Page 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip men...

Page 4: ...tructions under Maintenance and Stor age sections of this manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered bru...

Page 5: ...Wheel 1 Washer 1 Knob Steering Wheel Insert Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Keys 2 Keys Slope Sheet 1 Oil Drain Tube For Future Use 1 Hex Bolt 5 16 18 x 4 1...

Page 6: ...d securely Use the correct tools as necessary to insure proper tightness BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto...

Page 7: ...mission disengaged position See TO TRANSPORT in the Operation section of this manual Roll tractor forward off skid Removebandingholdingthedeflectorshieldupagainst tractor Fig 2 INSTALL SEAT See Fig 2...

Page 8: ...REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened secu...

Page 9: ...injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avo...

Page 10: ...ke pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mowerblades orotherattachmentsmountedtoyourtractor...

Page 11: ...top ground drive depress clutch brake pedal into full BRAKE position Move motion control lever to neutral N position ENGINE Move throttle control between half and full speed fast position NOTE Failure...

Page 12: ...lls If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move motion co...

Page 13: ...or cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual TO...

Page 14: ...ngine warm upperiodafterthetransmissionhasbeenwarmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engin...

Page 15: ...this tractor does not cover items that have been subjected to operator abuse or negligence To receivefullvaluefromthewarranty operatormustmaintain tractor as instructed in this manual Some adjustment...

Page 16: ...h control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the parking brake should shut off the engi...

Page 17: ...securely when finished YELLOW CAP ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected op...

Page 18: ...h arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline Fig 13 FUEL FILTER CLAMP CLAMP AIR FILTER Your engi...

Page 19: ...ide of mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED...

Page 20: ...Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Ins...

Page 21: ...t will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE...

Page 22: ...INSTALL MOWER in this section of manual FIG 24 MANDREL PULLEY IDLER PULLEYS MANDREL PULLEY TO REPLACE MOTION DRIVE BELT See Fig 25 Park the tractor on level surface Engage parking brake For assistance...

Page 23: ...YOURTRACTORISEQUIPPEDWITHA12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DONOTUSEYOURTRACTORBATTERYTOSTART OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to th...

Page 24: ...ELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section HOOD HEADLIGHT WIRE C...

Page 25: ...UELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEA...

Page 26: ...aulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center depar...

Page 27: ...l speed too fast 2 Shift to slower speed 3 Wet grass 3 Allow grass to dry before mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6...

Page 28: ...28 SERVICE NOTES...

Page 29: ...29 SERVICE NOTES...

Page 30: ...30 SERVICE NOTES...

Page 31: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 32: ...www mcculloch biz...

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