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16

CLEANING THE SPARK ARREST-

ING SCREEN

Cleaning is required every 25 hours of op-

eration or annually, whichever comes first.

1. Loosen and remove the nut from the ex-

haust outlet cover.

2. Remove the exhaust oulet cover.

3. Remove spark arresting screen. Handle

screen carefully to prevent damage.

4. Clean the spark arresting screen gently

with a wire brush. Replace screen if

breaks are found.

5. Replace any broken or cracked muffler

parts.

6. Reinstall spark arresting screen, exhaust

outlet cover, and nut. Tighten nut securely.

REPLACE SPARK PLUG

The spark plug should be replaced each

year to ensure the engine starts easier and

runs better. Ignition timing is fixed and non-

adjustable.

NOTE:

This spark ignition system complies

with the Canadian standard ICES--002.

1. Loosen 3 screws on cylinder cover.

2. Remove the cylinder cover.

3. Pull off the spark plug boot.

4. Remove spark plug from cylinder and

discard.

5. Replace with Champion RCJ--7Y spark

plug and tighten securely with a

3

/

4

inch

(19 mm) socket wrench. Spark plug gap

should be 0.025 inch (0,6 mm).

6. Reinstall the spark plug boot.

7. Reinstall the cylinder cover and 3

screws. Tighten securely.

Spark

Plug

Cylinder

Cover

Spark

Plug Boot

REPLACE FUEL FILTER

To replace fuel filter, drain your unit by run-

ning it dry of fuel. Remove fuel cap and its

connected retainer from tank. Pull filter from

tank and remove from line. Replace and re-

assemble.

CHAIN ADJUSTMENT

See CHAIN TENSION in ASSEMBLY section.

CHAIN SHARPENING

WARNING:

Improper chain sharp-

ening techniques and/or depth gauge mainte-

nance will increase the chance of kickback

which can result in serious injury.

WARNING:

Wear protective gloves

when handling chain. The chain is sharp and

can cut you even when it is not moving.

Conditions which indicate the need for chain

sharpening:

S

Reduction in size of wood chips. The size

of the wood chip will decrease as the chain

gets duller until it becomes more like a

powder than a chip. Note that dead or

rotted wood will not produce a good chip.

S

Saw cuts to one side or at an angle.

S

Saw has to be forced through the cut.

Tools required:

S

5/32 inch (4 mm) diameter round file and

file holder

S

Flat file

S

Depth gauge tool

TO SHARPEN CHAIN:

1. Move ON/STOP switch to the STOP

position.

2. Check chain for proper tension. Adjust

chain tension if necessary. See CHAIN

TENSION section.

3. Sharpen cutters.

S

To sharpen the cutters, position the

file holder level (90

˚

) so that it rests

on the top edges of the cutter and

depth gauge.

NOTE:

The chain has both left and

right hand cutters.

Depth Gauge

File

File Holder

Cutter

90

˚

S

Align the 30

˚

file holder marks paral-

lel with the bar and to the center of the

chain.

Cutter

Cutter

30

˚

File Holder Line

S

Sharpen cutters on one side of the

chain first. File from the inside of each

cutter to the outside. Then, turn the

chain saw around and repeat the pro-

cess for the other side of the chain.

S

File on the forward stroke only. Use 2

or 3 strokes per cutting edge.

S

Keep all cutters the same length

when filing.

S

File enough to remove any damage

to cutting edges (side plate and top

plate of cutter).

All Cutters

Same Length

Remove Damage

Top Plate

Side Plate

Summary of Contents for 115377027

Page 1: ...té Tout défaut de le faire pourrait entraîner des blessures graves Instruction Manual Manual de Instrucciones Manuel d Instructions McCulloch 9335 Harris Corners Charlotte NC 28269 ENGLISH ESPAÑOL FRANÇAIS For Occasional Use Only McCulloch 850 Matheson Blvd West Mississauga Ontario L5V 0B4 115377027 Rev 1 5 1 10 BRW Please do not return product to retailer Por favor no devuelva el producto al luga...

Page 2: ...SAFETY RULES WARNING Always disconnect spark plug wire and place wire where it can not contact spark plug to prevent accidental starting when setting up transporting ad justing or making repairs except carburetor adjustments Because a chain saw is a high speed wood cutting tool special safety precautions must be observed to reduce the risk of accidents Careless or improper use of this tool can cau...

Page 3: ...dealer with the exception of the items listed in the maintenance sec tionofthis manual Forexample ifimprop er tools are used to remove or hold the fly wheelwhen servicingthe clutch structural damage to the flywheel can occur and cause the flywheel to burst S Make certain the saw chain stops moving when the throttle trigger is released For correction refer to CARBURETOR AD JUSTMENT S Never modify y...

Page 4: ...aw chain sharp and properly tensioned A loose or dull chain can in crease the chance of kickback occurring Follow manufacturer s chain sharpening and maintenance instructions Check ten sion at regular intervals with the engine stopped never with the engine running Make sure the bar nuts are securely tight ened after tensioning the chain S Begin and continue cutting at full speed If the chain is mo...

Page 5: ...an be caused by allowing contact of the bar tip in the danger zone with any hard object Kickback can also be caused by pinching the saw chain along the top of the guide bar This action may push the guide bar rapidly back toward the op erator Either of these events may cause you to lose control of the saw which could result in serious injury or even death DO NOT RELY UPON ANY OF THE DEVICES BUILT I...

Page 6: ...h a spark arresting screen If you operate a chain saw in a state or locale where such regulations exist you are legally responsible for maintaining the operating condition of these parts Failure to do so is a violation of the law Refer to the SERVICE section for maintenance of the spark arresting screen Failure to follow all Safety Rules and Precautions can result in serious injury If situations o...

Page 7: ...s turned Clutch Cover Lower Hole Guide Bar Adjusting Pin 12 Install bar nuts and finger tighten only Once the chain is tensioned you will need to tighten bar nuts CHAIN TENSION Including units with chain already installed WARNING Wear protective gloves when handlingchain The chainis sharpand can cut you even when it is not moving NOTE When adjusting chain tension make sure the bar nuts are finger ...

Page 8: ...th a loose chain the chain could jump off the guide bar and result in serious injury to the op erator and or damage the chain making it un usable If the chain jumps off the guide bar in spect each drive link for damage Damaged chain must be repaired or replaced OPERATION KNOW YOUR CHAIN SAW READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHAIN SAW Compare the illustrations with...

Page 9: ...nce 95 ml container of oil into 1 gallon 4 liters of gasoline to achieve the proper fuel mixture DO NOT USE automotive or marine oil These oils will cause engine damage When mixing fuel follow the instructions printed on the container Once oil is added to gasoline shake container momentarily to assure that the fuel is thoroughly mixed Always read and follow the safety rules relating to fuel be for...

Page 10: ...top pulling and immediately proceed to the next step 5 Push the choke fast idle lever in to the HALF CHOKE position OFF HALF CHOKE FAST IDLE LEVER FULL 6 Pull the starter rope sharply with your right hand until the engine starts 7 Allow the engine to run for approximate ly 30 seconds Then squeeze and re lease the throttle trigger to allow engine to return to idle speed STARTING A WARM ENGINE 1 Mov...

Page 11: ...following techniques to get the feel of us ing your saw before you begin a major sawing operation S Squeeze the throttle trigger and allow the engine to reach full speed before cutting S Begin cutting with the saw frame against the log S Keep the engine at full speed the entire time you are cutting S Allow thechaintocutfor you Exertonly light downward pressure If you force the cut damage to the ba...

Page 12: ...ling cut or movement in the upper branches S As tree starts to fall stop saw put it down and get away quickly on your planned re treat path S DO NOT cut down a partially fallen tree with your saw Be extremely cautious with partially fallen trees that may be poorly supported When a tree doesn t fall com pletely setthesaw asideandpull downthe tree with a cable winch block and tackle or tractor CUTTI...

Page 13: ...t 2nd Cut LIMBING AND PRUNING WARNING Be alert for and guard against kickback Do not allow the moving chain to contact any other branches or objects at the nose of the guide bar when limbing or pruning Allowing such contact can result in serious injury WARNING Neverclimb intoa treeto limb or prune Do not stand on ladders plat forms a log or inany positionwhich cancause you to lose your balance or ...

Page 14: ...or loose parts Before each use Inspect and Clean Bar Before each use Complete saw After each use Air filter Every 5 hours Chain brake Every 5 hours Spark arresting screen and muffler Every 25 hours Replace spark plug Yearly Replace fuel filter Yearly Hours of Operation Each hour of operation is approximately 2 tanks of fuel GENERAL RECOMMENDATIONS The warranty on this unit does not cover items tha...

Page 15: ...ND CLEAN UNIT AND DECALS S After each use inspect complete unit for loose or damaged parts Clean the unit and decals using a damp cloth with a mild deter gent S Wipe off unit with a clean dry cloth CHECK CHAIN BRAKE See CHAIN BRAKE in the OPERATION section CLEAN AIR FILTER CAUTION Do not clean filter in gasolineor other flammable solvent to avoid creating a fire hazard or producing harmful evapora...

Page 16: ...ARNING Improper chain sharp ening techniques and or depth gauge mainte nance will increase the chance of kickback which can result in serious injury WARNING Wear protective gloves when handling chain The chain is sharp and can cut you even when it is not moving Conditions which indicate the need for chain sharpening S Reduction in size of wood chips The size of the wood chip will decrease as thech...

Page 17: ...ing idle too slow The idle speed screw is located in the area above the primer bulb and is labeled T S Turn idle screw T clockwise to increase engine speed S Turn idle screw T counterclockwise to decrease engine speed If you require further assistance or are unsure about performing this procedure contact your authorized service dealer or call our customer assistance help line at 1 800 554 6723 COO...

Page 18: ...OUBLE CAUSE REMEDY Engine will not start or will run only a few seconds after starting 1 Ignition switch off 2 Engine flooded 3 Fuel tank empty 4 Spark plug not firing 5 Fuel not reaching carburetor 1 Move ignition switch to ON 2 See Difficult Starting in Operation Section 3 Fill tank with correct fuel mixture 4 Install new spark plug 5 Check for dirty fuel filter replace Check for kinked or split...

Page 19: ...U This is a limited warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 The policy of McCulloch is to continuously improve its products Therefore McCulloch reserves the right to change modify or dis continue models designs specifications and accessories of all products at any time without notice or obligation to any purchaser U S EPA CALIFORNIA ENVIRONMENT CANADA E...

Page 20: ...proved McCulloch servicing center CONSEQUENTIAL DAMAGES McCul loch may be liable for damages to other en gine components caused by the failure of a warranted partstill underwarranty WHATIS NOT COVERED All failures caused by abuse neglect or improper maintenance are not covered ADD ON OR MODIFIED PARTS Theuseofadd onor modifiedparts can be grounds for disallowing a warranty claim McCulloch is not l...

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