MBA Instruments MBA200 Operating Instruction Download Page 5

 

MBA200  

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Operating Instructions  8011417  V 2.2  

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© MBA Instruments GmbH Germany 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bin-level Indicator MBA200 

 

 

3  Installation

 

 

 

Do not remove,  add, or change  any of the components 

in the instrument  unless these changes  are described 
and specified  in a manufacturer

’s  official information. 

Otherwise  the manufacturer

’s  guarantee  becomes  invalid, 

and the certification  for use in explosion-hazardous 
locations  (if provided)  is no longer valid. 

 

3.1  

Protective roof / deflector

 

 

If  at  all  possible,  place  the  MaihakMBA  unit  in  a  position 

where  falling  bulk  material  will  not  directly  strike  onto  the 
shaft or the paddle. 

 

 

 

For heavy bulk materials  that could damage  the shaft or the 
paddle:

 

 

If  required,  install  a  stable  deflector  or  protective  roof  in 

the  container  which  protects  the  shaft  and  the  paddle 
against  direct impact of falling  bulk material. 

3.2  

Assembly (if required)

 

If   shaft,   paddle,   and   protective   tube   (if   provided)   were 
shipped  dismantled  (for safe and easy transport): 

 

Install  the  shaft: 

Guide  the  top  end  of  the  shaft  into  the 

shaft  sleeve  of  the  unit  head.  Use  a  split-pin  to  connect 
both  parts  (push  it through  and  spread  it out). 

– With  two- 

part shafts: Join both parts of the shaft in the same  way. 

 

Assembling   the  protective   tube  

(for   divided   protective 

tubes):  Take  the  locking  screws  out  of  the  connecting 
coupling  sleeve.  Screw  one  of  the  protective  tube  parts 
into  the  coupling  sleeve 

–  up  to  about  the  middle  of  the 

coupling   sleeve.    Then  screw-in    the  other  part  from  the 
other  side  and  firmly  attach  both  parts  of  the  protective 
tube. 

– 

Recommendation: 

Now  make  two  small 

countersunk    holes  in  the  coupling  sleeve,  which  will  fix 
the  position    of  the  locking  screws  (use  a  max.  3.2  mm 
diameter  drill  guided  through  the  screw  holes  of  the 
coupling  sleeve). 

– Put in the locking screws and tighten. 

 

Install   the   protective   tube  

(for   units   with   a  protective 

tube):  Apply  a  threadlocking  adhesive  (such  as  »Loctite«) 
to   the   thread   of   the   protective   tube   and   screw   the 
protective  tube into the threaded  sleeve, as far as it goes. 

 

Shortening  the  flexible  cable  shaft 

(if  required):  Remove 

the  tensioning  weight  from  the  end  of  the cable  (undo  the 
locking  screw  and  pull  out  the  cable).  At  the  place  where 
the  cable  must  be  cut,  wrap  some  adhesive  tape  firmly 
around   the   cable,   to   protect   against   wire   particles 
shooting    from   the   cable.   Wear   protective    goggles/ 
glasses.  Then  cut  the  cable  with  a  suitable  wire  cutter  or 
a  cutting  disk.  Remove  the  adhesive  tape  and  attach  the 
tensioning  weight  again. 

 

Install  the  paddle: 

Guide  the  flat  end  of  the  paddle  into 

the   slot   of   the   shaft   and   attach   it   with   the   split-pin 
provided  (push it through  and spread  it out). 

 

 
 
 
 
 

1. 

1.

 

5. 

6.

 

 

2.

 

 

If the bulk material  is heavy  or can form large  clumps:

 

 

Install   a  stable   protective   roof   within   the   container   to 

shield  the  shaft  (and  the  extension  arm)  from  the  weight 
of the bulk material. 

 

Provide    sufficient    space    between    protective    roof    and 

paddle  to  make  sure  that  the  bulk  material  can  reach  the 
paddle. 

2. 

3.

 

 

        

1

 

4. 

3.

 

        

2.

 

 

 

 

 

7.

 

 

 

 

 

 

 

 

… 7 = order of assembly 

 

●    

It may be necessary  (or advantageous)  to install the 
paddle at the very end of the installation  procedure. 

●    

Recommendation: 

Apply a threadlocking  adhesive 

(such as »Loctite«)  to all the locking  screws. 

 

 
 
 
 
 

Summary of Contents for MBA200

Page 1: ...Operating instruction MBA200 Rotating Bin Level Indicator Installation Operation Maintenance ...

Page 2: ...quipment 4 2 4 Appropriate use 4 2 5 Responsibility of the user 4 3 Installation 5 3 1 Protective roof deflector 5 3 2 Assembly if required 5 3 3 Installation 6 3 3 1 Operational conditions 6 3 3 2 Installation position 6 3 3 3 Attachment 6 3 3 4 Temperatures of the distance tube 7 3 4 Electrical connection 7 3 4 1 Important safety notes 7 3 4 2 Safe electrical installation 7 3 4 3 Protection agai...

Page 3: ...Bin level Indicator MBA200 MBA200 Operating Instructions 8011417 V2 2 MBA Instruments GmbH Germany 2 1 Product overview ATEX Zone 20 21 Option 80 C 200 C 500 C 800 C 80 C 200 C 350 C ...

Page 4: ...again The motor mechanism requires approximately 3 seconds to indicate stopping or restarting of the paddle switching delay due to the mechanical sequence Additional indication delay can be effected by the characteristics of the bulk material torsion effects e g cable shaft rubber paddle electronic switching delay page 9 3 5 2 3 Optional equipment General options Special seal DTR Protection agains...

Page 5: ...y attach both parts of the protective tube Recommendation Now make two small countersunk holes in the coupling sleeve which will fix the position of the locking screws use a max 3 2 mm diameter drill guided through the screw holes of the coupling sleeve Put in the locking screws and tighten Install the protective tube for units with a protective tube Apply a threadlocking adhesive such as Loctite ...

Page 6: ...9 Provide a suitable water dust sealing between device and container If the paddle does not go through the container opening Detach the paddle before mounting and re install after mounting Height adjustment option The height adjustment device is a clamp ring fitting which allows to fix the protective tube at variable insertion depth 1 Install the threaded base part of the fitting in the container ...

Page 7: ... head for service purposes Take care Give a warning to other persons 3 4 2 Safe electrical installation A MBA200 should be installed and set up by skilled persons who can assess the tasks given and consider the dangers involved The MBA200 is not equipped with a power switch or fuse Install an external power switch which can switch on and off the mains power supply to the MBA200 Provide an external...

Page 8: ...age specification on the nameplate page 11 7 1 Overheat fuse Type 210 is equipped with an overheat fuse which cuts off the power supply when the internal temperature exceeds 98 C 208 F When the fuse is blown the electronics board needs to be replaced for repair Wiring example as FULL level indicator Signal contact Use make break relay contact K1 for the level indication paddle rotating stopped Dep...

Page 9: ...o terminal 0 Connect the protective earth PE conductor to the terminal in the unit head WARNUNG Internally generated power voltage The power terminals 230 and 115 will have a voltage output of 230 115 V even if the unit is used with a lower power voltage due to power feedback through internal transformer Observe this information when operating the unit with open unit head for service purposes Take...

Page 10: ... which protrude into the container shaft paddle etc Pay special attention to the connecting parts split pins etc Replace damaged or dubious parts Clean the protective tube only if the unit is equipped with an open protective tube Clean the inside of the protective tube to make sure that the shaft can always freely rotate Clean the distance tube if existing if required for explosion protection page...

Page 11: ...st temperature value applies to the components protruding into the container The second temperature value applies to the unit head Allowable ambient temperature Ta and Ex zone for example Z20 extern for the unit head medium for components protruding into the container Specifications on the nameplate apply with higher priority Important specifications on the nameplate example MBA Instruments MBA 21...

Page 12: ...0 18 16 DN 100 PN 16 220 180 18 20 DN 125 PN 6 240 200 18 18 DN 125 PN 16 250 210 18 22 4 ANSI Class 150 228 6 190 5 19 5 ANSI Class 150 254 5 215 9 22 2 L 125 118 28 29 125 L 178 D 60 70 Bin level Indicator MBA200 7 5 Dimensions 160 58 A 41 C 48 G1 A B C D 33 2 33 2 mm L Eintauchtiefe L D 220 ...

Page 13: ...MBA200 Operating Instructions 8011417 V2 2 MBA Instruments GmbH Germany 12 Bin levellndicator MBA2CO 7 6 EC Type Examination Certificate Page 1 of 2 ...

Page 14: ...Bin level Indicator MBA200 Notes ...

Page 15: ...8011417 2 2 2015 10 MBA200 MBA Instruments GmbH Friedrich List Straße 7 25451 Quickborn Germany Phone 49 4106 123 88 80 www mba instruments de info mba instruments de ...

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