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Maytag MDE2400AY Series, Service Manual

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Maytag MDE2400AY Series Service Manual Download Page 45

©2004 Maytag Services

16023432 Rev. 0 45

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Summary of Contents for MDE2400AY Series

Page 1: ...s This manual includes but is not limited to the following MDE2400AY Service This manual is to be used by qualified appliance technicians only Maytag does not assume any responsibility for property da...

Page 2: ...INFORMATION BEFORE BEGINNING REPAIRS WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized...

Page 3: ...tance 12 Heater Check Including Thermostats 12 Motor Check 12 Resetable Thermal Fuse and Hi Limit 12 Thermistor Check 13 Door Switch Check 13 Top Removal 14 Thermostat Removal 14 Back Cover and Vent T...

Page 4: ...flammable chemicals thinner etc or anything containing wax or chemicals such as mops and cleaning cloths Flammable substances may cause fabric to catch fire by itself 5 Do not store or use gasoline or...

Page 5: ...id risk of personal injury or death due to electrical shock Observe all local codes and ordinances Disconnect electrical power to unit before servicing Ground appliance properly Check with a qualified...

Page 6: ...6 16023432 Rev 0 2004 Maytag Services Important Safety Information...

Page 7: ...2004 Maytag Services 16023432 Rev 0 7 Important Safety Information...

Page 8: ...service is required To locate an authorized servicer For Maytag product call 1 800 462 9824 or visit the Web Site at www maytag com For product in Canada call 1 866 587 2002 or visit the Web Site at w...

Page 9: ...4 0 0 A Y W Brand M Maytag Listing W 120V 60hz Y 240V 60hz Z Canada 240V 60hz Y 220 240 V 50 60 Hz Feature Content 2400 Feature Package Marketing Code This identifies which version of production the...

Page 10: ...10 16023432 Rev 0 2004 Maytag Services General Information...

Page 11: ...to ground Drive motor winding shorting to ground Will Not Dry Will not heat motor runs Open heating element Hi Limit trips easily or is open Regulating thermostat trips easily or is open Membrane swi...

Page 12: ...tor check CN2 1 2 3 Disconnect harness and testWhitewirePin2toRed wirePin1 Approx35ohms 10 Disconnect harness and test Blue wire Pin 3 to White wire Pin2 Approx29ohms 10 Resetable Thermal Fuse Less th...

Page 13: ...njury or death disconnect power to unit before servicing unless testing requires power Thermistor check Remove plug and test from Red wire Pin 1 to White wire Pin 6 Approx 60K ohms room temp CN1 6 5 4...

Page 14: ...ply to unit 2 Remove 2 screws from dryer back 3 Slide Top Cover to the rear of the dryer and separate from cabinet Thermostat Removal 1 Disconnect power supply to unit 2 Remove Top Cover 3 Remove scre...

Page 15: ...ter Harness from wire tie on the dryer back 5 Remove 4 screws and Heater Assembly from dryer back Wiring Configuration 4 Disconnect Heater Harness plug Main Harness Heater Harness Motor Harness Retain...

Page 16: ...RNING 6 Remove 2 nuts attaching heater element to cover Note There are 2 washers between the heater element housing and the heater cover Console Removal 1 Disconnect power supply to unit 2 Remove Top...

Page 17: ...es WARNING 5 Unlatch the Console Blank 6 Remove screw on front face and right side of Console 7 Roll Console forward to access wiring on circuit board 4 Remove screw inside the dryer attaching the Con...

Page 18: ...e the dryer Top Cover 3 Remove Console 4 Remove the Toe Panel Using a plastic Putty Knife or large coin disengage the latches located approximately 2 in on both sides and in the center 5 Remove 1 uppe...

Page 19: ...g Disassembly Procedures WARNING 8 Remove the 2 lower screws opposite hinge side 9 Do not remove the center screw 10 Remove 4 Front Panel retaining screws under Toe Panel 11 Remove 3 Front panel retai...

Page 20: ...on belt by moving Tension Pulley toward the Drive Motor Drive Belt Removal 1 Disconnect power supply to unit 2 Remove dryer Top Cover 3 Remove Console 4 Remove Front Panel 5 Remove 3 screws attaching...

Page 21: ...orward along drum to the front of the dryer and remove Drum Removal 1 Disconnect power supply to unit 2 Remove dryer Top Cover 3 Remove Console 4 Remove Front Panel 5 Remove Rear Panel 6 Remove Belt 7...

Page 22: ...m from dryer cabinet Rear Seal Removal 1 Disconnect power supply to unit 2 Remove dryer Top Cover 3 Remove Console 4 Remove Front Panel 5 Remove Rear Panel 6 Remove Belt 7 Remove Drum 8 Pull Rear Seal...

Page 23: ...vicing 11 Remove 7 screws to Disassemble Motor Blower Assembly Front Cover 12 Remove Blower Wheel Nut 13 Remove 3 screws retaining Blower Housing to Motor face 9 Remove 2 of the 4 screws retaining the...

Page 24: ...res WARNING 5 Remove door skin to expose inner door panel 14 Remove screws retaining Motor to Motor Bracket Door Reversal 1 Disconnect power supply to unit 2 Remove top hinge screw Loosen but do not r...

Page 25: ...njury or death disconnect power to unit before servicing Disassembly Procedures WARNING 7 Reassemble the outer door skin to the Inner Door Panel 8 Reassemble door to Dryer 6 Remove the internal door a...

Page 26: ...26 16023432 Rev 0 2004 Maytag Services A A A A Appendix ppendix ppendix ppendix ppendix A A A A A...

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Page 36: ...to the terminal block support to ground the dryer frame to the neutral conductor 4 WIRE SYSTEM CONNECTIONS 1 Remove center terminal block screw 2 Remove appliance ground wire green with yellow stripes...

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Page 38: ...y listed rated at 240 volts minimum 30 amperes with two No 10 copper wire conductors terminated with closed loop terminals open end spade lugs with turned up ends or with tinned leads Do not reuse a p...

Page 39: ...2004 Maytag Services 16023432 Rev 0 39 A A A A Appendix B ppendix B ppendix B ppendix B ppendix B...

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