Maytag HRN11240X User Manual Download Page 11

11

Minimum clearances between the water heater and
combustible construction are 0 inch at the sides and rear, 4
inches (102 mm) at the front, and 6 inches (153 mm) from the
vent pipe.  Clearance from the top of the jacket is 12 inches
(305 mm) on most models.  Note that a lesser dimension may
be allowed on some models, refer to the label attached adjacent
to the gas control valve on the water heater, see Figure 9.

FIGURE 9.

A gas water heater cannot operate properly without the correct
amount of air for combustion.  Do not install in a confined area
such as a closet, unless you provide air as shown in the
Locating The New Water Heater section.  Never obstruct the
flow of ventilation air.  If you have any doubts or questions at all,
call your gas supplier.  Failure to provide the proper amount of
combustion air can result in a fire or explosion and cause
death, serious bodily injury, or property damage.

FIGURE 10.

If this water heater will be used in beauty shops, barber shops,
cleaning establishments, or self-service laundries with dry
cleaning equipment, it is imperative that the water heater or
water heaters be installed so that combustion and ventilation
air be taken from outside these areas.

Propellants of aerosol sprays and volatile compounds,
(cleaners, chlorine based chemicals, refrigerants, etc.) in
addition to being highly flammable in many cases, will also
change to corrosive hydrochloric acid when exposed to the
combustion products of the water heater.  The results can be
hazardous, and also cause product failure.

Insulation Blankets

Insulation blankets available to the general public for external
use on gas water heaters are not necessary with Maytag
products. The purpose of an insulation blanket is to reduce the
standby heat loss encountered with storage tank heaters. Your
Maytag water heater meets or exceeds the National Appliance
Energy Conservation Act standards with respect to insulation
and standby loss requirements, making an insulation blanket
unnecessary.

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (See Figure 7 for
identification of components mentioned below). Failure to follow
these instructions can restrict the air flow required for proper
combustion, potentially resulting in fire, asphyxiation, serious
personal injury or death.

Do not

 apply insulation to the top of the water heater, as this

will interfere with safe operation of the draft hood.

Do not

 cover the outer door, thermostat or temperature &

pressure relief valve.

Do not 

allow insulation to come within 2” (50.8 mm) of the

floor to prevent blockage of combustion air flow to the burner.

Do not

 cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

Do

 obtain new warning and instruction labels from Maytag

for placement on the blanket directly over the existing labels.

Do

 inspect the insulation blanket frequently to make certain

it does not sag, thereby obstructing combustion air flow.

Install water heater in accordance
with the instruction manual and
NFPA 54.

To avoid injury, combustion and
ventilation air must be taken from
outdoors.

Do not place chemical vapor
emitting products near water
heater.

• Do not obstruct water heater air

intake with insulating blanket.

• Install water heater in accordance

with the instruction manual.

• Gas and carbon monoxide

detectors are available.

Summary of Contents for HRN11240X

Page 1: ...ur Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAS WATER HEATER USER S GUIDE Series Twelve C3 TechnologyTM Gas Water Heaters meet the new ANSI Z21 10 1 standard that deals with the accidental or unintended ignition of flammable vapors such as those emitted by gasoline HRN11240X HRP11240X HRN11250Q HRP11250Q HRN11250X HRP11250X HRN31240X HRP31240X HRN31250Q HRP31250Q HRN31250X H...

Page 2: ...d gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The Service Center also has a thorough understanding of this instruction manual and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer Gas Supplier The natural gas or propane utility or...

Page 3: ...3 SAFETY PRECAUTIONS ...

Page 4: ...mperature Pressure Relief Valve 14 15 Filling the Water Heater 15 16 Venting 16 17 Gas Piping 17 18 Sediment Trap 18 OPERATING INSTRUCTIONS 19 20 Lighting Operating Label 19 Temperature Regulation 20 SERVICE AND MAINTENANCE 21 23 Tank Sediment Cleaning 21 Venting System Inspection 21 Burner Inspection 21 Burner Cleaning 21 22 Housekeeping 22 Anode Rod Inspection 22 Temperature Pressure Relief Valv...

Page 5: ...ions for the installation operation and maintenance of the gas fired water heater It also contains warnings through out the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ THE ENTIRE MANUALBEFOREATTEMPTING TOINSTALLOROPERATETHEWATERHEATER ...

Page 6: ...LESSAND 28 711 mm DIAMETER PART NO 66001012 FOR WATER HEATERS HAVING A DIAMETER 26 660 mm OR LESS Tools You may or may not need all these tools depending on your type of installation These tools can be purchased at your local hardware store Pipe Wrenches 2 14 356 mm Screwdriver Tin Snips 6 1 82 m Tape or Folding Ruler Garden Hose Drill Pipe Dope or Teflon Tape Additional Tools Needed When Sweat So...

Page 7: ...allations the vent pipe can be lifted off after any screw or other attached devices are removed Dispose of the draft hood The new water heater has the draft hood which must be used for proper operation 6 If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cuttin...

Page 8: ...ip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature Pressure Relief Valve R Rating Plate S Flue Baffle T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Piezo Igniter Z Air Intake Screen V PILOT MAIN BURNER T THERMOSTAT ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS CLOSED WATER SYSTEMSARE THO...

Page 9: ...ne using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a Mixing Valve shall be used at the hot water taps used by these people or at the wate...

Page 10: ...th a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain p...

Page 11: ... public for external use on gas water heaters are not necessary with Maytag products The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your Maytag water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should y...

Page 12: ...this determination Each opening shall have a minimum free area of one square inch per 1 000 Btu per hour 22 cm2 kW of the total input rating of all gas utilization equipment in the confined space but not less than 100 square inches 645 cm2 One opening shall commence within 12 inches 30 cm of the top and one commencing within 12 inches 30 cm of the bottom of the enclosures FIGURE11 B ALL AIR FROM O...

Page 13: ...er heater Mixing valves are available at plumbing supply or hardware stores see Figure 8 on page 9 and Figure 15 below Valves for reducing point of use temperature by mixing cold and hot water are also available Consult Maytag Customer Service 1 800 788 8899 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature ...

Page 14: ... end of the threaded to sweat coupling and around both ends of the 3 4 NPT threaded nipple Using standard pipe fittings connect the cold water pipe to the cold water inlet of the water heater NOTE This water heater is super insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater T P Valve and Pipe Insu...

Page 15: ...uantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage FIGURE17 The Discharge Pipe Shall not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Shall not be plugged or blocked Shall be of material listed for hot water distribution Shall be in...

Page 16: ...such changes are planned For proper venting in certain installations a larger diameter vent pipe may be necessary Consult your Maytag Customer Service Center or gas supplier to aid you in determining the proper venting for your water heater from the vent tables in the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 Periodically check the venting system for signs of obstruction or...

Page 17: ...ces shut OFF until the water heater installation is complete A gas line of sufficient size must be run to the water heater Consult the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 and your gas supplier concerning pipe size There must be A readily accessible manual shut off valve in the gas supply line serving the water heater and A drip leg sediment trap ahead of the gas control v...

Page 18: ...he gas control valve that may result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a drip leg sometimes called a sediment trap must be incorporated in the piping The drip leg must be readily accessible Install in accordance with the Gas Piping section Refer to the current edition of th...

Page 19: ...ght side of the burner It can be located by looking through the glass view port while pressing the piezo igniter button several times Look for a spark at the pilot location FIGURE D 9 Once the pilot has been found push the gas knob all the way down Immediately press the pilot igniter button rapidly 4 to 5 times If the pilot will not light repeat step 3 through 9 10 Continue to hold the gas control...

Page 20: ... the water temperature in certain situations may vary up to 30F 16 7 C higher or lower at the point of use such as bathtubs showers sink etc Any water heater s intended purpose is to heat water Hot water is needed for cleansing cleaning and sanitizing bodies dishes clothing Untempered hot water can present a scald hazard Depending on the time element and the people involved adults children elderly...

Page 21: ... flue and venting before resuming operation of the water heater Burner Inspection Flood damage to a water heater may not be readily visible or immediately detectable However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Contact the Maytag dealer from whom the appliance was purchased or call Maytag Custom...

Page 22: ...way the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted a...

Page 23: ...OTING Start Up Conditions Draft Hood Operation Check draft hood operation by performing a worst case depressurization of the building With all doors and windows closed and with all air handling equipment and exhaust fans operating such as furnaces clothes dryers range hoods and bathroom fans a match flame should still be drawn into the draft hood of the water heater with its burner firing If the f...

Page 24: ... sizzling and popping within the burner area during heating and cooling periods and should be considered normal See Condensation section Operational Conditions Smelly Odor In each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associ...

Page 25: ... or pipe connections may be leaking C The anode rod fitting may be leaking D Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area E The temperature pressure relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank ...

Page 26: ...ermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a Maytag Customer Service Agent to determine cause BURNER WILL NOT Dirty or clogged air intake screen Clean and reinstall air intake screen STAY LIT Flame arrestor openings blocked Contact a Maytag Customer Service Agent to determine cause Defective Gas Control Replace Gas Control Dirty pilot burner Clean pilot...

Page 27: ...27 NOTES ...

Page 28: ...28 NOTES ...

Page 29: ...1607 7 DipTube InletTube 66001829 66001829 66001649 66001649 66001829 66001829 8 Dip Tube Inlet Tube Gasket 66001269 66001812 66001812 66001812 66001812 66001812 9 Draft Hood 66001817 66001817 66001785 66001785 66001612 66001612 10 Drain Valve 66001015 66001015 66001016 66001016 66001015 66001015 11 Drain Valve Washer 66001021 66001021 N A N A 66001021 66001021 12 Flue Baffle 66001815 66001815 660...

Page 30: ...1704 66001704 66001704 66001704 19 Outer Door 66001858 66001858 66001858 66001858 66001858 66001858 20 Outer Door Filler 66001810 66001810 N A N A 66001616 66001616 21 Piezo Igniter w Bracket 66001507 66001507 66001507 66001507 66001507 66001507 22 PilotAssembly 66001857 66001552 66001545 66001552 66001857 66001552 23 Pipe Insulation 2 ea 66001755 66001755 66001708 66001708 66001755 66001755 24 Se...

Page 31: ...03536 66001605 9003519 66001606 9003657 66001607 9003520 66001612 9003526 66001616 9003655 66001618 9003570 66001619 9003607 66001620 9003659 66001649 9003469 66001652 9003498 66001700 9003917 66001704 9003915 66001708 9003717 66001709 9003716 66001755 9003971 66001782 9003573 66001783 9004008 66001784 9004009 66001785 9004010 66001786 9003574 66001787 9004011 66001788 9004012 66001795 9003524 660...

Page 32: ...leak occurs in the tank a new water heater of the closest capacity and quality then available will be replaced free of charge for the water heater with the owner paying all other costs including labor mileage and transportation If the water heater is subjected to commercial institutional industrial or non residential use the above warranty coverage for the tanks that are proved to be defective in ...

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