Mayr ROBATIC 540.1 Installation And Operating Instructions Manual Download Page 10

Installation and Operational Instructions for 
ROBATIC

®

-clutch  Type 540.1 _ _ 

Sizes 3 – 9

 

(B.5.1.GB)

 

08/10/2010 TK/KE/GC/SU 

Chr. Mayr GmbH + Co. KG 

Tel.: 08341 / 804-0 

 

Eichenstraße 1 

Fax: 08341 / 804-421 

 

D-87665 Mauerstetten 

http://www.mayr.de 

Page 10 of 10 

Germany 

E-Mail: 

[email protected]

 

 

Disposal 

Our electromagnetic clutches must be disposed of separately as 
they consist of different materials. Please observe the relevant 
authority regulations. Code numbers may vary according to the 
disassembling process (metal, plastic and cable). 

Electronic Components 
(Limit switch / ROBA

®

-switch): 

Products which have not been disassembled can be disposed of 
under Code No. 160214 (mixed materials) or components under 
Code No. 160216, or can be disposed of by a certified disposal 
firm. 

Coil carriers (steel pads with coil / strands) 
and all other steel components: 
 

Steel scrap  

(Code No. 160117) 

Clutch rotors (steel pads with friction linings): 
 

Brake linings  

(Code No. 160112) 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Malfunctions / Breakdowns  

Malfunction 

Possible Causes 

Solutions 

Clutch does not switch 

 

Incorrect voltage applied 

 

Rectifier failure 

 

Air gap too large  

 

Coil interruption 

 

Apply the correct voltage 

 

Replace the rectifier 

 

Re-adjust the air gap 

 

Replace the clutch 

Clutch does not couple 

 

Grease and/or oil on the friction surfaces 
 

 

De-grease the friction surfaces/ 
run in clutch again 

 
 

 

mayr 

®

 will take no responsibility or guarantee for replacement parts and accessories which have not been delivered by 

mayr 

®

, or for damage resulting from the use of these products. 

 

Summary of Contents for ROBATIC 540.1

Page 1: ...a e g 0 5 instead of 0 5 Guidelines on the Declaration of Conformity A conformity evaluation has been carried out for the product electromagnetic ROBATIC clutch devices according to the EC Low Voltage...

Page 2: ...putting them into operation Never bring them into contact with water or other fluids Please observe the EN 60204 1 requirements for electrical connection when using in machines Only carry out install...

Page 3: ...air humidity 50 Temperature without major fluctuations within a range from 20 up to 60 C Do not store in direct sunlight or UV light Do not store aggressive corrosive substances solvents acids lyes sa...

Page 4: ...d clutches are not valid Liability for damage and operational malfunctions will not be taken if the Installation and Operational Instructions are ignored or neglected the clutches are used inappropria...

Page 5: ...0 Eichenstra e 1 Fax 08341 804 421 D 87665 Mauerstetten http www mayr de Page 5 of 10 Germany E Mail info mayr de Fig 1 Type 540 100 Fig 2 Type 540 140 1 Only for Sizes 7 to 9 2 Only for Sizes 3 to 6...

Page 6: ...ng 20 Ball bearing compensation disk 10 Driver flange 21 Shim ring 11 Deep groove ball bearing 22 Shim ring Table 1 Technical Data Size 3 4 5 6 7 8 9 Nominal torque M2 3 Nm 10 20 45 80 160 4 320 4 640...

Page 7: ...or 2 is delivered pilot bored or finish bored with a keyway acc DIN 6885 If the rotor bore and keyway are produced customer side the Guidelines on page 6 of the Installation and Operational Instructio...

Page 8: ...values stated in Table 2 Allow to synchronize c 2 3 minutes General Installation Guidelines Mount or push on the clutch using a suitable mounting device Do not mount onto the shaft by hitting with a h...

Page 9: ...g compensation disk 20 0 3 0 6 mm before the compensation disk blocks align it axially with the shim rings 12 13 and secure using the locking ring 14 4 Mount the armature disk assembly 9 onto the driv...

Page 10: ...60214 mixed materials or components under Code No 160216 or can be disposed of by a certified disposal firm Coil carriers steel pads with coil strands and all other steel components Steel scrap Code N...

Reviews: