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Installation and Operational Instructions for ROBA

®

-diskstop

®

 

Type 894.5_ _._ _  Sizes 9 and 10

 

(B.8.4.5.EN)

 

27/08/2020 TK/TL/GC/SU

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 4 of 17 

www.mayr.com

E-Mail: 

[email protected]

 

 

Safety Regulations 

These Safety Regulations are user hints only and may not be complete!

 

 

Dimensioning 

Attention! 

When dimensioning the brake, please take into consideration 
whether a load torque is present when selecting the protection. 

  Load torques reduce the deceleration torque available. 

  Load torques may increase the output speed: 

  during a possible processing time in the controls 

  during the brake downtime 

When calculating the friction work, please observe that the brake 
nominal torque is subject to a tolerance. 
 

Climate Conditions 

The electromagnetic brake is suitable for applications with an  
ambient temperature of between -5 °C and +40 °C. 
 

CAUTION 

Reduction in braking torque possible 

Condensation can form on the brake and cause 
a loss in braking torque: 

 

due to fast changes in temperature 

 

at temperatures of around or under 
freezing point 

The user is responsible for taking appropriate 
countermeasures (e.g. forced convection, 
heating, drain screw).

 

 

CAUTION 

Brake malfunction possible 

Condensation can form on the brake and cause 
malfunctions: 

 

at temperatures around or under freezing 
point, the brake can freeze over and not 
release any more. 

The user is responsible for taking appropriate 
countermeasures (e.g. forced convection, 
heating, drain screw).

 

The system function must be checked by the user after longer 
downtimes. 

 

At high temperatures and in high humidity or 
with occurring dampness, the friction linings 
can seize up to the brake disk after longer 
downtimes. 

 

CAUTION 

Temperatures of over 80 °C on the brake 
mounting flange can have a negative effect on 
the switching times, the braking torque levels 
and the noise damping behaviour.

 

 

Intended Use 

This safety brake is intended for use in electrically operated 
elevators and goods elevators. Furthermore, this brake can also 
be used as a braking device acting on the traction sheave or the 
shaft of the traction sheave, as part of the protection device 
against overspeed for the car moving in upwards direction.  
furthermore, the RSQ brake can be used as a braking device 
acting on the shaft of the traction sheave, as part of the 
protection device against overspeed for the car moving in 
upwards direction and as a braking element against unintended 
car movement. 
 

Grounding Connection 

The brake is designed for Protection Class I. This protection 
covers not only the basic insulation, but also the connection of all 
conductive parts to the protective conductor (PE) on the fixed 
installation. If the basic insulation fails, no contact voltage will 
remain. Please carry out a standardised inspection of the 
protective conductor connections to all contactable metal parts! 
 

Class of Insulation F (+155 °C) 

The insulation components on the magnetic coils are 
manufactured at least to class of insulation F (+155 °C). 
 

Protection  

(mechanical) IP10:

 Protection against large body surfaces and 

large foreign bodies > 50 mm in diameter. No protection against 
water.

 

(electrical) IP54:

 Dust-proof and protected against contact as 

well as against water spray from any direction.

 

 

Brake Storage 

  Store the brakes in a horizontal position, in dry rooms and 

dust and vibration-free. 

  Relative air humidity < 50 %. 

  Temperature without major fluctuations within a range from  

-5 °C up to +40 °C. Do not store in direct sunlight or UV light. 

  Do not store aggressive, corrosive substances (solvents / 

acids / lyes / salts / oils / etc.) near to the brakes. 

For longer storage of more than 2 years, special measures are 
required (please contact the manufacturer). 

Storage acc. DIN EN 60721-3-1 (including the limitations / 
additions described above): 1K3; 1Z1; 1B1; 1C2; 1S3; 1M1 
 

Handling 

Before installation

, the brake must be inspected and found to 

be in proper condition. 
The brake function must be inspected both 

once attachment 

has taken place

 as well as 

after longer system downtimes

, in 

order to prevent the drive starting up against possibly seized 
linings. 
 
 
 

 

 

 

 

 

Summary of Contents for ROBA-diskstop 894.5 Series

Page 1: ...mes Contents Page 1 Contents Page 2 Safety and Guideline Signs Certificates Guidelines on EU Directives Page 3 Safety Regulations Page 4 Safety Regulations Page 5 Safety Regulations Page 6 Brake Illus...

Page 2: ...863 EU RoHS III from 22 July 2019 These restrict the use of certain hazardous substances in electrical and electronic devices as well as in products components category 11 the proper operation of whic...

Page 3: ...ent switch on Guidelines for Electromagnetic Compatibility EMC In accordance with the EMC directive 2014 30 EU the individual components produce no emissions However functional components e g mains si...

Page 4: ...intended for use in electrically operated elevators and goods elevators Furthermore this brake can also be used as a braking device acting on the traction sheave or the shaft of the traction sheave a...

Page 5: ...5 EU RoHS II Directive 2015 863 EU RoHS III Directive CSA C22 2 No 14 2010 Industrial Control Equipment UL 508 Edition 17 Industrial Control Equipment 2014 33 EU Elevator Directive EN 81 20 Safety rul...

Page 6: ...27 08 2020 TK TL GC SU Chr Mayr GmbH Co KG Eichenstra e 1 D 87665 Mauerstetten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 6 of 17 www mayr com E Mail public mayr mayr de Fig 1 Fig 2 Fig 3 Fi...

Page 7: ...nd 10 B 8 4 5 EN 27 08 2020 TK TL GC SU Chr Mayr GmbH Co KG Eichenstra e 1 D 87665 Mauerstetten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 7 of 17 www mayr com E Mail public mayr mayr de Fig...

Page 8: ...24 6 Hand release assembly 1 1 6 1 Hand release lever 1 1 6 2 Lock washer 1 1 6 3 Spring pin 2 2 6 4 Bolt 1 mayr article number 8277826 Fig 9 1 1 7 Carrier assembly 1 1 7 1 Guide bolt 1 1 1 7 2 Guide...

Page 9: ...trical IP54 IP54 Protection mechanical IP10 IP10 Duty cycle with 180 switchings per hour 60 60 Electrical connection of the magnetic coil 2 x 0 88 mm2 2 x 0 88 mm2 Electrical connection of the microsw...

Page 10: ...0 360 Drop out t 90 DC 2 from overexcitation 310 230 750 380 Drop out t 11 AC on request 450 on request 600 Drop out t 1 AC 3 on request 900 on request 1000 2 Referring to the nominal braking force 3...

Page 11: ...reliably and safely in the event of a power switch off a power failure or an EMERGENCY STOP Scope of Delivery State of Delivery The brakes are manufacturer assembled ready for installation The release...

Page 12: ...77826 which is inserted into the bore 10 on the back of the coil carrier 1 Fig 9 ATTENTION The hand release lever 6 1 may be locked for a maximum of 20 minutes as otherwise the damping elements 11 wil...

Page 13: ...ncy Furthermore friction materials synthetic resin bonded rubber mixtures are subject to ageing which is also influenced among other things by higher temperatures and other ambient influences We recom...

Page 14: ...causes the current to increase slowly as an exponential function Accordingly the build up of the magnetic field takes place more slowly and the braking torque drop curve 1 is also delayed Field Build...

Page 15: ...Usage category acc IEC 60947 5 1 DC 12 resistance load DC 13 inductive load Wear Monitoring Item 13 Fig 5 Optional only for Size 10 The ROBA diskstop brakes are supplied optionally with manufacturer s...

Page 16: ...ventilated using appropriate technology Additional information This friction lining asbestos free is not a dangerous product in terms of the EU Directive Cleaning the Brake Do not clean the brake usin...

Page 17: ...ion Possible Causes Solutions Brake does not release Incorrect voltage on rectifier Rectifier failure Air gap too large worn friction lining Coil interrupted Incorrect rectifier e g normal rectifier w...

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