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Installation and Operational Instructions for

 

ROBA

®

-brake-checker DC Type 058.600.2 

(B.0586002.EN)

your reliable partner

28/06/2019 TF/GF

Page 10 of 10

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

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10

Guidelines on the WEEE Directive  2012 / 96 / EU 

Avoidance of waste from electrical and electronic devices 

and the reduction of such waste through recycling.  

Our electromagnetic products (ROBA-stop

®

 / ROBA-quick

®

 

/ ROBATIC

®

 clutches) as well as the components required 

for control and monitoring  (rectifier / brake-checker) and the 

DC motors (tendo 

®

-PM) are frequently used in electrical and 

electronic devices within the appropriate area of application 

of WEEE, independent of the applicable product categories. 

The stated products do not fall within the area of application 

of this Directive. 

They have been classified as electromagnetic / electronic 

components (VDE 0580) or as electronic equipment (EN 

50178), and have been determined for installation in devices 

for "use in accordance with the intended purpose". Only 

products which are to be viewed as devices in terms of the 

Directive and not as parts or components are subject to 

registration obligations.

Disposal

Electronic Components

Products which have not been disassembled can be 

disposed of under Code No. 160214 (mixed materials) 

or components under Code No. 160216 (Code No. acc. 

200/532/EC), or can be disposed of by a certified disposal 

firm.

Malfunctions / Breakdowns

Malfunction

Possible Causes

Measures

Brake does not release

No supply voltage available

Check voltage on input terminal

Brake line interrupted

Check brake supply line (check passage)

Line voltage drop on long line

Check the brake voltage

No signal

Brake is not permitted

Use released brake

Brake is worn

Open and clean the brake, check the air gap;

Replace the brake if necessary

Correct input voltage polarity

Check input voltage and rotate if necessary

Error (continuous 

signal)

Brake release is not recognised

Brake is not permitted

Incorrect ROBA

®

-brake-checker (Brake nominal 

voltage)

Brake drop-out is not detected

Brake is not permitted

Check the supply module function

Break voltage drop (supply voltage)

Check network stability and reinstate it

Warning

Wear limit reached

Check the brake and replace if necessary.

Supply voltage too low

Check or increase supply/output voltage on the 

supply module

Coil temperature of the brake too high

RMS coil capacity

Standards

Product Standard

 

VDE 0160

 

/

 

DIN EN 50178:1998-04

 

Electronic  

equipment for 

use in power installations
EMC inspections 
EN 61000-6-2:2006-03  

Interference immunity

EN 61000-6-4:2007-09  

Interference emission

Insulation coordination  
acc. VDE 0110 / EN 60664:2008-01
Pollution degree 2
Rated insulation voltage 63 VDC

Reliability nominal values 
SN 29500, T = 60 °C / failure rates, components
EN ISO 13849-1

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Summary of Contents for ROBA 058.600.2

Page 1: ...ectromagnetic fields Guidelines on the Machinery Directive 2006 42 EC The product is a component for installation into machines according to the Machinery Directive 2006 42 EC The product can fulfil the specifications for safety related applications in coordination with other elements The type and scope of the required measures result from the machine risk analysis The product then becomes a machi...

Page 2: ...t circuits and earth short circuits at the terminals Electronic devices cannot be guaranteed fail safe During the risk assessment required when designing the machine or system the dangers involved must be evaluated and removed by taking appropriate protective measures To prevent injury or damage only professionals and specialists are allowed to work on the devices They must be familiar with the di...

Page 3: ...cker DC monitoring module is inten ded for use with an input voltage of up to 50 VDC The monitoring module monitors the movement of the armature disk and emits the determined switching condition via con trol terminal signal output Critical conditions line breakages wear excess temperatu re can be recognised and the respective signal can be emit ted via control terminal error output The movement de...

Page 4: ...alue due to oiling of the brake lining Possible causes for the warning Increasing wear Rising coil temperature Falling supply voltage Line voltage drop on feed lines to the brake Technical data Supply voltage control terminal SELV PELV Ripple content 5 UI VDC 24 7 32 Coil current max Imax A 15 at 45 C IRMS A 10 at 60 C IRMS A 8 at 70 C IRMS A 8 Device fuses 1 2 IO fast acting or circuit breaker 10...

Page 5: ...erstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com 5 5 Wiring Example Electrical connection Brake ROBA brake checker DC Type 058 600 2 Control terminal 11 Reset Input RST 12 Do not assign IN 13 Error output max 100 mA ERR 14 Signal output max 100 mA OUT 15 Supply voltage 0 VDC GND 16 Supply voltage 24 VDC 24 V Power terminal 1 Supply voltage 6 50 VDC 2 Output...

Page 6: ...time tC 400 ms Calibration time tR 600 ms Reset time tP 10 100 ms Pulse time must be less than 100 ms greater than 10 ms Output t t UOUT UI ERR RST tR tB tC tP OUT 14 0 VDC low Brake is not energised movement of the armature disk for closing the brake 0 99 UI high Brake energised movement of the armature disk for opening the brake ERR 13 0 99 UI high no errors 0 VDC low Brake does not open or clos...

Page 7: ...ity Nominal Values Reset Fast switch off Inching Mode During inching mode fast sequence of switching on and off no reliable detection is possible After the end of inching mode restart the monitoring function De energise the brake Switch on energise the brake again Repeated switch on energisation before the brake is closed generates a fault when the maximum current is reached Start process During e...

Page 8: ...s as short as possible do not form rings or loops with the cables Mount good earth connections onto the metal body of the brake Lay control cables total length 30 m separately from power cables or from strongly pulsating supply cables Continuous drop out recognition The continuous drop out recognition can detect the follow ing situation and signal it via the outputs Brake is energised Undesired mo...

Page 9: ... 0586002 EN your reliable partner 28 06 2019 TF GF Page 9 of 10 Chr Mayr GmbH Co KG Eichenstraße 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com 9 9 Functional sequence diagram Slow switch off Fast switch off Warning Error Output current Output volt age Signal Output Error Output 9 9 ...

Page 10: ...ode No 160214 mixed materials or components under Code No 160216 Code No acc 200 532 EC or can be disposed of by a certified disposal firm Malfunctions Breakdowns Malfunction Possible Causes Measures Brake does not release No supply voltage available Check voltage on input terminal Brake line interrupted Check brake supply line check passage Line voltage drop on long line Check the brake voltage N...

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