Mayr EAS-HTL 4190. 5400 Series Installation And Operational Instructions Download Page 5

Installation and Operational Instructions for

 

EAS

®

-HTL housed overload clutch, Type 4190._5400

 

Sizes 4 and 5

 

(B.4.15.8.EN)

 

14/04/2020 TK/GH/MD/SU

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 5 of 12 

www.mayr.com

E-Mail

[email protected]

 

 

Table 2 

Clutch

 

size 

Motor 

 

size 

Tightening torque

 

Item 7

 

 

[Nm] 

Tightening torque

 

Item 8

 

 

[Nm] 

Thrust washer stroke

 

(Fig. 2; Item 1.3)

 

on overload

 

[mm] 

Bore

 

from 

– to

 

 

[mm] 

200 

75 

56 

5.5 

40 

– 65 

225 

75 

56 

5.5 

40 

– 65 

250 

75 

56 

5.5 

40 

– 65 

280 

122 

122 

6.5 

45 

– 80 

315 

122 

122 

6.5 

45 

– 80 

 
 

Table 3 

(for Dimensions see Fig. 3 on page 7)

 

Clutch

 

size 

Motor

 

size 

Dimension h

 

[mm] 

Dimension h

2

 

[mm] 

Dimension h

1

 

[mm] 

Weight

 

[kg] 

200 

110 

110 

169 

73.0 

225 

140 

140 

169 

83.3 

250 

140 

140 

169 

111.8 

280 

140 

140 

207 

145.5 

315 

170 

165 

204 

237.0 

 
 

Table 4

 

 

Screws for Customer-side Attachment onto the F

lange “Y” and Flange “Z” 

 

 

 

with Respective Tightening Torque 

Clutch 

 

size 

Motor 

 

size 

Screws with a strength class of 8.8  

(number of pieces per flange) 

Tightening torque 

200 

4 x M16 

183 Nm 

225 

8 x M16 

183 Nm 

250 

8 x M16 

183 Nm 

280 

8 x M16 

183 Nm 

315 

8 x M20 

360 Nm 

 
 

Table 5  

Max. Permitted Bearing Loads 

Clutch

 

size 

Motor

 

size 

Axial  

forces

 

[N] 

Radial 
forces

 

[N] 

Transverse force torque B 

1)

 

(Fig. 3)

 

referring to the clutch flange 

 

[Nm] 

Transverse force torque C 

2)

 

(Fig. 3)

 

referring to the housing

 

[Nm] 

200 

800 

1600 

50 

2000 

225 

800 

1600 

50 

2500 

250 

800 

1600 

50 

3000 

280 

800 

1600 

50 

5000 

315 

1100 

2200 

70 

8000 

 

 

1)

  Value B indicates torques which put strain on the deep groove ball bearing due to the non-centric axial forces having 

   an effect on the pressure flange. 

 

2)

  Value C refers to purely static loads. In case of oscillation or vibration occurrence,  

 

please use a safety factor of 2.5. 

 

Summary of Contents for EAS-HTL 4190. 5400 Series

Page 1: ...noring these Instructions may lead to malfunctions or to clutch failure resulting in damage to other parts Contents Page 1 Contents Page 2 Safety and Guideline Signs Safety Regulations Page 3 Clutch I...

Page 2: ...clutches accord with the known technical specifications and are operationally safe at the time of delivery Without a conformity evaluation this product is not suitable for use in areas where there is...

Page 3: ...used overload clutch Type 4190 _5400 Sizes 4 and 5 B 4 15 8 EN 14 04 2020 TK GH MD SU Chr Mayr GmbH Co KG Eichenstra e 1 D 87665 Mauerstetten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 3 of...

Page 4: ...1 2 Pressure flange 1 3 Thrust washer 1 4 Adjusting nut 1 5 Set screw 1 6 Hexagon nut 1 7 Set screw 1 8 Cup spring 1 9 Adjustment table 2 Output shaft 3 Output side flange 4 Drive side flange 5 Distan...

Page 5: ...140 207 145 5 315 170 165 204 237 0 Table 4 Screws for Customer side Attachment onto the Flange Y and Flange Z with Respective Tightening Torque Clutch size Motor size Screws with a strength class of...

Page 6: ...fects immediately to the manufacturer Function The clutch protects the drive line from excessively high unpermitted torque impacts which can occur due to unintentional blockages After overload has tak...

Page 7: ...m permitted shaft length is h1 2 mm Re engagement Fig 4 Re engagement must only take place when the device is not running There are two bores 180 offset to one another for manual clutch re engagement...

Page 8: ...on a acc adjustment table 1 9 and Fig 7 You should be facing the adjusting nut 1 4 as shown in Fig 5 Changing the Torque The torque is changed exclusively via the set screws 1 5 and not via the adjust...

Page 9: ...Item 1 9 Gr e Size 4 Tellerfeder M Bereich a mm FRSH Cup springs Torque range 100 90 80 70 60 50 40 419_ 5_ _ _ _ 419_ 6_ _ _ _ 419_ 7_ _ _ _ 419_ 8_ _ _ _ 1x1 1x2 1x4 1x5 120 300 Nm 240 600 Nm 480 1...

Page 10: ...drop static max 2 5 V Mechanical Characteristics Number of conductors 3 Tightening torque 8 Nm Fixing length 34 mm Rated switching distance Sn 1 5 mm Diameter d1 M8 x 1 Assured switching distance Sa...

Page 11: ...sion temperature inspection temperature monitoring Inspection of the misalignment and the clutch running behaviour We recommend that this maintenance work is carried out at the site of manufacture Re...

Page 12: ...ism function 3 Check the torque adjustment 4 Secure the adjusting nut 5 If the cause of malfunction cannot be found the clutch must be inspected at the place of manufacture Adjusting nut has changed p...

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