Mayr EAS-HT 405 Series Installation And Operational Instructions Download Page 6

Installation and Operational Instructions for

 

EAS

®

-HT clutch  Type 405_._ _400

 

Sizes 7 

– 10

 

(B.4050.1.EN)

 

16/04/2019 TK/GH/SU

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Tel.: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 6 of 9 

www.mayr.com

E-Mail

[email protected]

 

 

Design with Short Bearing-Supported Hub

 

Type 4050._ _400 (Figs. 1 and 7) 

The design Type 4050._ _400 consists of Items 1 to 14, see  
Fig. 1. 
The output element can be mounted directly onto the bearing-
supported output-side pressure flange (3) of the clutch. Please 
find the maximum permitted forces on the flange connection in 
radial and axial direction in Table 3. 
 

 

 

Fig. 7 

 
 

EAS

®

-lastic Design

 

Type 4053._ _400 (Figs. 1, 2 and 8) 

The EAS

®

-HT clutch, combined with a positive-locking, flexible 

coupling component, consists of Items 1 to 22, see Figs. 1 and 
2. 
The flexible coupling component (Items 15 

– 22) is in simple 

plug-in coupling form and compensates for axial, radial and 
angular shaft misalignments, whereby the total sum of 
misalignments must not exceed 100 %. 
When installing the clutch, the EAS

®

-clutch component and the 

flexible component are mounted onto the shafts (input and 
output) and secured axially. After this, both clutch/coupling 
components can be joined to dimension “s” (see Fig. 8 and 
Table 2, page 8). 
 

 

 

Fig. 8 

 

Torque Adjustment (Fig. 8) 

Set the limit torque M

G

 for overload on the clutch by changing 

the cup spring pre-tension on each overload element (2) 
according to the Adjustment Diagram. 
On the clutches the adjusting nut (9) is adjusted by turning it in 
the overload element (2) using a face wrench. 

 

During torque adjustment, please ensure that 
all overload elements (2) on the clutch are 
evenly adjusted! 

Torque Adjustment: 

1.  Determine the limit torque M

G

 for overload. 

2. 

Please determine dimension “a” using the Adjustment 
Diagram included in the clutch delivery.  
This dimension is equal to the required limit torque M

G

3. 

If necessary, unscrew the switching disk

 (23) and remove 

the cap screws (24). 

4. 

Loosen the locking set screws (10) on the 

adjus

ting nuts (9).

 

5.  Set all overload elements (2) by turning the adjusting nut (9)  

to the dimension “a” (Fig. 9) found in the Adjustment 
Diagram. 

6. 

Tighten the locking set screws (10) again in the 

adjusting 

nuts (9).

 

7. 

If necessary, screw the 

cap screws (24) via the switching 

disk (23) in the bolts (7); then tighten them with a tightening 
torque acc. Table 3. 

In order to guarantee low-wear clutch operation, 
it is essential that the clutch torque is set to a 
sufficiently high service factor (overload torque to 
operating torque). Our experience has shown 
that an adjustment factor of 1.5 to 4 gives good 

results. On very high load alternations, high accelerations and 
irregular operation, please set the adjustment factor higher. 

 
 

 

 
 

Fig. 9 

 

Dim. “a” 

Summary of Contents for EAS-HT 405 Series

Page 1: ...ion and Operational Instructions I O are part of the clutch delivery Please keep them handy and near to the clutch at all times It is forbidden to start initial operation of the product until you have ensured that all applicable EU directives and directives for the machine or system into which the product has been installed have been fulfilled At the time these Installation and Operational Instruc...

Page 2: ...Sizes 7 10 B 4050 1 EN 16 04 2019 TK GH SU Chr Mayr GmbH Co KG Eichenstraße 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 Page 2 of 9 www mayr com E Mail info mayr com Fig 1a switching disk option Fig 1 Type 4050 _ _400 Fig 2 Type 4053 _ _400 Stroke Stroke ...

Page 3: ...il info mayr com Fig 3 Parts List Only use mayr original parts Item Name 1 14 EAS HT 15 22 Flexible coupling Nor Mex G 23 Switching disk option Fig 1a 24 Cap screw with switching disk option Fig 1a 25 Eyebolt 26 Pry bar not included in the standard scope of delivery Item 11 Cone lubricating nipple 1 x per overload element Item 12 Cone lubricating nipple bearing greasing 2 x 180 Item 13 Cone lubric...

Page 4: ...un out time after disengagement must be max 10 minutes In order to prepare the clutch for renewed operation the bolts 7 must be re engaged manually see section Re engagement Scope of Delivery State of Delivery The EAS clutch is manufacturer assembled ready for installation The torque is set manufacturer side according to the customer s request please compare the torque stipulated in the order with...

Page 5: ...ent 2 see Fig 3 Pre tension the element by placing shim rings P under the thrust piece 4 For de installation of the thrust piece 4 please see Fig 6 Procedural Method 1 De install the overload element 2 2 Move the bolts Item 7 up against the control segments G by applying axial force onto the ball 7a e g by tapping them with a plastic hammer 3 Using the inspection dimension p see Table 3 and Fig 4 ...

Page 6: ... 2 page 8 Fig 8 Torque Adjustment Fig 8 Set the limit torque MG for overload on the clutch by changing the cup spring pre tension on each overload element 2 according to the Adjustment Diagram On the clutches the adjusting nut 9 is adjusted by turning it in the overload element 2 using a face wrench During torque adjustment please ensure that all overload elements 2 on the clutch are evenly adjust...

Page 7: ...force is dependent on the set limit torque for overload and can be roughly calculated using the formula below Depending on the means available the accessibility of the installation space etc re engagement can be carried out in different ways Manually using a suitable tool e g pry bar or plastic hammer By using an engagement mechanism The engagement procedure can also be automated using pneumatic o...

Page 8: ...t occurrence ΔKw 0 09 mm Required Permitted radial misalignment ΔKr ΔKa 1 0 mm 40 of the permitted Table value ΔKa zul 2 5 mm ΔKw 0 09 mm 30 of the permitted Table value ΔKw zul 0 3 mm The permitted radial misalignment in is determined from Fig 13 ΔKr 30 30 of the permitted Table value ΔKr zul 0 3 mm means that the permitted radial misalignment in this particular case is 0 09 mm Fig 13 Table 2 Max...

Page 9: ...ne lubricating nipples 11 on each overload element 2 see Fig 3 Re greasing of the bearings via the cone lubricating nipples Item 12 Fig 3 in the pressure flange 3 2 x 180 offset Re greasing of the thrust pieces 4 and the ball bearing track via the cone lubricating nipples Item 13 Fig 3 in the pressure flange 3 2 x 180 offset Clutch re greasing must only be carried out by specially trained personne...

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