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Installation and Operational Instructions for

 

ROBA

®

-brake-checker plus AC Type 029.700.2 

(B.0297002.EN)

your reliable partner

26/06/2019 HH/GF

Page 8 of 10

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

88

Intended Use

ROBA

®

-brake-checker products have been developed, 

manufactured and tested as electronic equipment in 

compliance with the DIN EN 50178 standard and in 

accordance with the EU Low Voltage Directive. During 

installation, operation and maintenance of the product, the 

requirements for the standard must be observed. ROBA

®

-

brake-checker products are for use in machines, systems 

and devices and must only be used in the situations for 

which they are ordered and confirmed. The products are 

designed for installation into electrical control cabinets and 

terminal boxes. Using them for any other purpose is not 

allowed.

Basically:

 

Apply supply voltage 24 VDC (control terminal) before 

switching input voltage VAC (power terminal). Otherwise an 

error can occur.

Coil Capacity

If the switching frequency is higher than 
1 cycle per minute or if the overexcitation 
time t

O

 is longer than double the separation 

time t

2

, please observe the following:

P  ≤  P

N

The coil capacity P must not be larger than 
P

or the nominal current I

RMS

 which flows 

through the ROBA

®

-brake-checker must not 

be exceeded, as otherwise the coil and the  
ROBA

®

-brake-checker can fail due to ther-

mal overload.
At high input voltage and low brake perfor-
mance, the initial bridge rectification of 50 
ms can lead to thermic overload. 

Calculations:

[W]  RMS coil capacity dependent on switching fre-

quency, overexcitation, reduction in capacity 
and duty cycle

P

  

=

P

O

 x t

O

 + P

x  t

H

T

P

N

  

[W]  Coil nominal capacity (catalogue values, Type 

tag)

P

O

  

[W]   Coil capacity on overexcitation

P

O

 = 

(

U

O

  x P

N

U

N

P

[W]   Coil capacity at reduced capacity

P

H

 = 

(

U

H

  x P

N

U

N

t

O

  

[s]   Overexcitation time

t

H

  

[s]  Time of operation with reduction in capacity

t

off

  

[s]  Time without voltage

t

on

 [s]   Time with voltage

T [s]   Total time (t

O

 + t

H

 + t

off

)

U

[V]   Overexcitation voltage (bridge voltage)

U

H

 [V]  Holding voltage (half-wave voltage)

U

N

  

[V]   Coil nominal voltage

I

RMS

   [A]  RMS current dependent on switching frequen-

cy, overexcitation time and duty cycle

I

RMS  

=

P x P

N

U

²

Time Diagram:

   T 
 t

on   

 

t

off 

 t

O   

t

H

U

U

O

U

N

U

H

t

Protection circuit

When using DC-side switching, the coil 
must be protected by a suitable protection 
circuit according to VDE 0580, which is inte-
grated in 

mayr

® 

monitoring modules. Never-

theless, the high switch-off voltage produc-
es switching sparks, which lead to contact 
consumption. 
Therefore, only use the main contacts of a 
contactor suitable for inductive loads with 
a minimum contact opening of 3 mm for 
switching the DC-side contact S

DC

. Series 

connection of main contacts reduces wear.

88

Summary of Contents for 029.700.2

Page 1: ... electromagnetic fields Guidelines on the Machinery Directive 2006 42 EC The product is a component for installation into machines according to the Machinery Directive 2006 42 EC The product can fulfil the specifications for safety related applications in coordination with other elements The type and scope of the required measures result from the machine risk analysis The product then becomes a ma...

Page 2: ...y short circuits and earth short circuits at the terminals Electronic devices cannot be guaranteed During the risk assessment required when designing the ma chine or system the dangers involved must be evaluated and removed by taking appropriate protective measures To prevent injury or damage only professionals and specialists are allowed to work on the devices They must be familiar with the dimen...

Page 3: ...ate plausibility CAUTION The ROBA brake checker cannot be used in all applications e g when operating noise damped brakes it cannot be used without additional measures The product s suitability should be checked before use Application ROBA brake checker plus AC monitoring modules are used to connect permitted ROBA stop safety brakes to AC voltage Motion monitoring of the armature disk for released...

Page 4: ...perature C 40 to 105 Conformity markings Protection IP20 Installation conditions The installation position can be user defined Please ensure sufficient heat dissipation and air convection Do not install near to sources of intense heat 1 CSA C22 2 No 14 18 2 Approx 0 9 UI supply voltage power terminal Preventative function monitoring Through the monitoring of different parameters the ROBA brake che...

Page 5: ... Do not assign 16 Output voltage 17 Supply voltage VAC 18 Supply voltage VAC Outputs Signal 3 0 VDC low Brake is not energised movement of the armature disk for closing the brake 24 VDC high 2 Brake energised movement of the armature disk for opening the brake Error 4 24 VDC high 2 no errors 0 VDC low Brake does not open or close line interruption false detec tion Warning 1 Preventative function m...

Page 6: ... signal changes and their correct temporal sequence Functional Guidelines Switch ON Switch on always takes place AC side as only then is the overexcitation activated Switch OFF If short switching times are required please switch DC side The AC side should always be switched as well in order to activate the overexcitation If a longer brake engagement time or a quieter switching noise is required pl...

Page 7: ...er released ROBA stop safety brake Input voltage up to 500 VAC Measure Installation of a line filter in the AC supply line e g Schaffner FN 2415 10 29 Avoid antennae effects Keep the supply cables as short as possible do not form rings or loops with the cables Mount good earth connections onto the metal body of the brake Lay control cables separately from power cables or from strongly pulsating su...

Page 8: ...he nominal current IRMS which flows throughtheROBA brake checkermustnot be exceeded as otherwise the coil and the ROBA brake checker can fail due to ther mal overload At high input voltage and low brake perfor mance the initial bridge rectification of 50 ms can lead to thermic overload Calculations P W RMS coil capacity dependent on switching fre quency overexcitation reduction in capacity and dut...

Page 9: ...reliable partner 26 06 2019 HH GF Page 9 of 10 Chr Mayr GmbH Co KG Eichenstraße 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com 9 9 Functional sequence diagram Start U I Input Switch off F S Input Output current Warning Fast switch off Slow switch off Error Output volt age Signal Output ERROR Output 9 9 ...

Page 10: ...lean the brake check the air gap Replace the brake if necessary Error continuous signal Brake release is not recognised Brake is not permitted Incorrect RBC module brake nominal voltage Brake drop out is not detected Brake is not permitted Check the supply module function Break voltage drop supply voltage Check network stability and reinstate it Warning Wear limit reached Check the brake and repla...

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