maxwatt MX4000iS Operator'S Manual Download

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INVERTER GENERATOR OPERATOR’S MANUAL

Summary of Contents for MX4000iS

Page 1: ...INVERTER GENERATOR OPERATOR S MANUAL...

Page 2: ......

Page 3: ...rator Safety Warnings 4 Know Your Generator 7 Generator Preparation 12 Starting the Generator 16 Shutting Off the Generator 18 Maintenance 19 Transportation Storage 24 Troubleshooting Guide 25 Wiring...

Page 4: ...nce As this product is continuously improved and upgraded the manufacturer reserves the right to modify this manual without notice The manufacturer shall not assume any liability for incorrect informa...

Page 5: ...e 4000W Running Wattage 3500W Phase Single Frequency 50Hz Voltage AC 240V Amperage 14 6A Engine Type 4 stroke OHV single cylinder with forced air cooling system Engine Displacement 223cc Fuel Tank Cap...

Page 6: ...ust add an adequate amount of engine oil before using it for the first time The engine will be damaged beyond repair if it is started without oil For oil type please see Recommended Oil Type section o...

Page 7: ...t the engine starting battery if equipped to prevent accidental start up Disconnect the cable from the battery post indicated by a NEGATIVE NEG or first Reconnect the cable last Heat Unintentional spa...

Page 8: ...NOT wear loose clothing gloves neckties or jewellery Keep your hair and clothing away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 6 DO NOT let familiarity gain...

Page 9: ...te selection and positioning of the generator and avoid inhaling the exhaust If you start to feel sick dizzy or weak while using the generator shut off the generator and get to fresh air RIGHT AWAY Se...

Page 10: ...o avoid static electricity while fuelling certain steps must be followed before and during the fuelling process in order to minimise and safely dissipate static charge build up Touch a grounded metal...

Page 11: ...tor s electrical outlets This generator is equipped with two SAA approved IP66 rate socket outlets Make sure you plug each electrical device appliance into the correct generator outlet based on the de...

Page 12: ...site there may be additional requirements that must be observed GROUNDING THE GENERATOR 1 Standard generators are protected by electrical separators This equipment has a thermic protection device and...

Page 13: ...there is not any voltage difference between the generator set and any equipment powered by the generator The electrical continuity of the earthing core should be checked periodically from pin to sock...

Page 14: ...air to allow for proper cooling of the engine and generator head 1 Never place the generator immediately adjacent to a building or other structure allow at least 2 metres clearance 2 Do not run the ge...

Page 15: ...outside this range during storage it should be brought back within this range before operation In any event the generator must always be operated outdoors in a well ventilated area and away from door...

Page 16: ...by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures DANGER indicates a hazard that if not avoided will result in deat...

Page 17: ...if ignited A nearby open flame can lead to explosion even if not directly in contact with gasoline Do not operate near open flame heat or any other ignition source Do not smoke near the generator Alw...

Page 18: ...ate the generator GENERATOR PREPARATION 1 Always ground the generator before using it to maximize safety see GROUND THE GENERATOR section 2 Do not overfill fuel tank as gasoline may expand during oper...

Page 19: ...touch HOT PARTS This generator produces heat when running Temperatures near exhaust can exceed 150 F 65 C Allow generator to cool down after use before touching engine or areas of the generator that b...

Page 20: ...18 KNOW YOUR GENERATOR GENERATOR Fuel Cap Carrying Handle Telescopic Rod Control Panel Foot Battery Access Cover Recoil Starter Oil Access Cover Wheel Maintenance Cover Muffler...

Page 21: ...USB Outlets LOW IDLE This generator is equipped with a LOW IDLE Switch Fig 1 Engaging this switch allows the system to regulate the engine speed and automatically adjust its fuel consumption to match...

Page 22: ...ize the speed and voltage output 2 Select the device with the highest wattage and make sure it is turned off Plug the device into the genera tor and then turn the device on Allow the engine to stabili...

Page 23: ...to manage generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described later in this manual 2 Plug in and turn on the first load pre...

Page 24: ...fore consulting this chart Tool or Appliance Rated Running Watts Surge Starting Watts Hot plate 2500 0 Electric stove each element 1500 2800 0 Saw circular 1500 1500 Window air conditioner 1200 1800 S...

Page 25: ...reas of the engine and cause damage 2 Unscrew the oil access cover knob and remove the cover from the side panel Fig 4 Unscrew the oil dipstick from the engine 3 Using an oil funnel or appropriate dis...

Page 26: ...gasoline vapors that can cause severe burns or even death if ignited A nearby open flame can lead to explosion even if not directly in contact with gasoline Do not operate near open flame heat or any...

Page 27: ...25...

Page 28: ...of flame Do not connect or disconnect battery while generator is running Service or use battery only in well ventilated areas WARNING Battery contains sulfuric acid Battery acid is poisonous Tilting...

Page 29: ...the generator should be properly grounded Ground the generator by tightening the grounding nut on the front control panel Fig 11 against a grounding wire A generally acceptable grounding wire is a No...

Page 30: ...contains chemicals known to Australia to cause cancer birth defects or other reproductive harm WARNING DO NOT operate generator near open flame or flammable materials This generator may emit highly fl...

Page 31: ...art 3 1 Pull the CHOKE LEVER Fig 14 out to the START position NOTE Skip this if starting the generator with a warm engine 3 2 Turn the ENGINE switch to the START position and hold on for 5 seconds Fig...

Page 32: ...nect any electrical devices This allows the generator to stabilize its speed and temperature STOP Fig 17 SHUTTING OFF THE GENERATOR CAUTION Unplugging running devices can cause damage to the generator...

Page 33: ...31...

Page 34: ...operations while the generator is running Before main taining or servicing the generator turn OFF the generator disconnect all devices and allow the generator to cool down Recommended Each 8 Every 25...

Page 35: ...Take the cover off of the air cleaner Fig 19 Remove the sponge like air filter element from the casing Wipe excessive oil and any dirt from inside of the air filter casing 3 Check and clean the foam a...

Page 36: ...ked or chipped or if the electrodes are worn or burned discard it and replace with a new spark plug 5 If re using the spark plug use a wire brush to clean any dirt from around the spark plug base then...

Page 37: ...lace the generator on an elevated platform such as a table or desk 2 Unscrew the maintenance cover knob and remove the cover from the side panel Maintenance Cover To draining fuel tank 3 Make sure tha...

Page 38: ...he oil when the engine is warm allows for complete drainage To change engine oil 1 With the help of another person place the generator On an elevated platform such as a table or workbench NOTE To avoi...

Page 39: ...37 Drain Tube Carburetor Drain Screw...

Page 40: ...Please call a local recycling center or auto garage to arrange proper oil disposal 8 With the generator in a level position and refill with engine oil following the instructions in the Checking Addin...

Page 41: ...generator once a month for 20 to 30 minutes Plug in a small load in to ensure there is proper power output For Short Periods 30 to 60 Days For Extended Periods Over 60 Days Drain the carburetor Discon...

Page 42: ...40 Do not dispose of used oil or fuel in the trash or down a drain Please contact your local recycling center or auto garage to arrange proper oil fuel disposal...

Page 43: ...l and fill if necessary Fuel switch is in OFF position Turn fuel switch to the ON position Spark plug faulty fouled or Replace spark plug improperly gapped Engine stored without treating or Drain fuel...

Page 44: ...ator is ON the cooling air inlet Stop and restart the engine AC Circuit protector s tripped Check AC load and reset AC circuit protector s GFCI system activated Reset the GFCI Item plugged in is defec...

Page 45: ...43 EXPLODED VIEW PARTS LIST...

Page 46: ...44 26...

Page 47: ...orb amount 4 12 Fan 1 41 Flange nut 8 13 Flat washer 4 42 Fixed plate 1 14 Spring washer 4 43 Flange bolt 4 15 Flange bolt 4 44 Fixed plate 1 16 Alternator wind scope 1 45 Oil tank mouth plastic set 1...

Page 48: ...le bar 1 98 Flange bolt 2 70 Flange nut 2 99 Fixed plate 1 71 Flange bolt 2 100 Flange bolt 2 72 Oil window cap 1 101 Tapping screw 3 73 Knob 1 102 Handle 1 74 Tapping screw 3 103 Tapping screw 1 75 H...

Page 49: ...for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not...

Page 50: ...48 WARRANTY PROCEDURES...

Page 51: ...rvice agent Normal wear and tear including but not limited to the fading of painted or plated surfaces Consumable parts including but not limited to keys spark plugs fuel and oil filters recoil starte...

Page 52: ...ature of the goods or service the price paid and any representations made about the goods or service Where you believe an item is faulty it may be necessary for us to send your goods to the manufactur...

Page 53: ...store will need to assess whether the fault is a major or minor fault and will either arrange for the product to be repaired or replace Some manufacturers require us to send fault items to them for as...

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