background image

22     Chapter 2: Components/Systems

4100 SCA Sport Yacht  

  Owner’s Manual Supplement

Shaft-Transmission Alignment

Alignment between the engine transmission output shaft and 
the propeller shaft is critical. This alignment had been per-
formed at the factory, and was rechecked by the dealer after 
the yacht had been in the water for 48 hours.

An alignment inspection should be performed as part of 

the routine maintenance program by a marine mechanic 
after the initial 30 hours of operation, then annually or 
whenever an unusual noise or vibration is noticed.

The gap between flange faces should be less than 0.003".

Replacement flange bolts, nuts and washers must be 

corrosion resistant and grade 8 or better.

Recheck flange bolt torque after 20 hours of operation. 
Tighten the flange bolts according to the torque specifica-
tions listed in the table below.

FLANGE BOLT SPECIFICATIONS    

Shaft Log Packless Sealing System

The shaft seal, which is part of the shaft log packless sealing system, is a maintenance-free, watertight seal that 
doesn’t require packing or adjustments.

Controls

Steering System

Your yacht is equipped with a manual hydraulic steer-
ing system. Before using the steering system, read and 
understand the steering section in your owner’s man-
ual, and observe the following:

A manual hydraulic system will not operate as eas-
ily as your car’s power steering.

A rhythmic pulsing when turning the wheel is a 
characteristic of the pump and is not a malfunction. 
Also, when coming off a hard-over position, a resis-
tance may be felt, followed by a distinct sound. 
This is a normal situation resulting from the release 
of the check valve.

The steering fluid level and pressure should be 
checked regularly, according to the instructions and 
maintenance suggestions in the steering manual.

BOLT SIZE

TORQUE

3/8" - 24

40 +/- 7 lb.

7/16" - 20

65 +/- 10 lb.

1/2" - 20

95 +/- 15 lb.

5/8" - 18

200 +/- 30 lb.

M16 x 1.5

175 +/- 25 lb.

TYPICAL TRANSMISSION-TO-PROP SHAFT COMPONENTS

TRANSMISSION-TO-PROP SHAFT COMPONENTS VARY, 

DEPENDING UPON ENGINE TYPE AND SIZE

SECTION VIEW

OF HULL

CLAMPS

SHAFT LOG

(TRIANGLE FLANGE)

BELLOWS

SHAFT

FLANGE BOLT (TYPICAL)

POSSIBLE QUANTITY

CARBON/GRAPHITE

FLANGE

TRANSMISSION

OUTPUT FLANGE

4, 6 OR 8 BOLTS

DETAILED VIEW

COUPLER

ROTOR

•  

A marine mechanic should perform the shaft/transmission alignment, since it requires moving 
the engine.

•  

If a shaft/transmission misalignment exists, have a qualified marine mechanic perform an alignment 
as soon as possible. Continued use may lead to premature engine, transmission, shaft, shaft seal and/
or hull damage!

CAUTI O N!

!

AFT

STEERING
CYLINDER

RUDDER

ARM ASSY

STEERING SYSTEM ROUTING

TIE BAR

Summary of Contents for 4100 SCA Sportyacht

Page 1: ......

Page 2: ...rves the right to make changes in the product design specifications and equipment at any time without notice or obligation Illustrations and or photos may show optional equipment All Maxum products me...

Page 3: ...axum has instituted an ongoing Total Customer Satisfaction Program The guiding principles of this program are Design build and support the finest marine products in the world in every market we serve...

Page 4: ...16 Compass 17 Depth Finder Option 17 VHF Radio Option 17 Lighting 17 Spotlight Option 17 Navigation Lights 18 Appliances 18 Alcohol Electric Stove 18 Vacuum System Option 18 Washer Dryer Option 19 Pr...

Page 5: ...39 Positive Battery Cable Routings 40 Negative Battery Cable Routings 41 Inverter Battery Cable Routings 42 Bonding Harness Routings Chapter 4 Electrical Diagrams 43 AC Electrical System 44 DC Electr...

Page 6: ......

Page 7: ...iliary For more course information including dates and locations of upcoming classes contact the organizations directly U S Power Squadrons 1 888 FOR USPS 1 888 367 8777 or on the Internet at http www...

Page 8: ...will detract from the boat s beauty greatly affect its performance and may damage the gelcoat There are two methods of slowing marine growth Periodically haul the boat out of the water and scrub the...

Page 9: ...rsonal injury or death if the warning is ignored This symbol alerts you to hazards or unsafe practices which COULD result in severe personal injury or death if the warning is ignored WARNING This symb...

Page 10: ...ft Fuel Capacity gal Freshwater Capacity gal Waste Tank Capacity gal 41 8 18 2 13 10 3 9 300 90 76 FWD DOUBLE BERTH DINETTE TABLE AFT DOUBLE BERTH AFT BERTH ESCAPE HATCH HEAD VANITY VANITY SHOWER HEAD...

Page 11: ...FORWARD BILGE PUMP BILGE PORT FUEL TANK VENT FWD SUMP PUMP PORT ENGINE EXHAUST BYPASS GENERATOR EXHAUST OPTION WASTE TANK VENT AIR CONDITIONER OPTION WASHER DRYER OPTION AFT BILGE PUMP DRAIN AFT SUMP...

Page 12: ...D VOLTMETER STBD TACHOMETER PORT TACHOMETER PORT VOLTMETER PORT ENGINE TEMP GAUGE PORT ENGINE HOUR METER INSTRUMENT PANEL STBD ENGINE OIL GAUGE STBD VOLTMETER SYNCHRO GAUGE PORT ENGINE OIL GAUGE PORT...

Page 13: ...ches are located at the helm Periodically due to wear and environmental exposure you will need to replace wiper blades using 28 blade refills Instructions for replacing the wiper blades can usually be...

Page 14: ...re that all battery switches are in the off position before performing any work in the engine spaces DANGER FIRE OPEN FLAME EXPLOSION HAZARD Fuel fumes are heavier than air and will collect in the are...

Page 15: ...e right The electrical section of Chapter 8 in the Owner s Manual provides battery care and maintenance instructions Battery Switches There are two battery switches installed on your yacht located ins...

Page 16: ...d on the AC panel and must be turned on for charging to occur The battery charger will charge the batteries whenever the yacht is plugged into 120 volt shore power or the optional generator is operati...

Page 17: ...ted to supply power to the accessories you wish to use When using shore power or generator power the simultaneous operation of several AC acces sories can result in an overloaded circuit It may be nec...

Page 18: ...ates reversed polarity which could cause electrical system damage and possibly electrical shock injuries In this case do not energize the main breaker switches see warning below 2 Activate the AC syst...

Page 19: ...ll breakers and switches on the AC master panel are turned OFF To prevent shock or injury from an accidental dropping of the hot cord into the water ALWAYS attach the shore power cord to the yacht inl...

Page 20: ...lters attached to the generator the filters separators located near the fuel line valves should be serviced as described in the manufac turer s manual The coolant mixture installed at the fac tory con...

Page 21: ...t switch As the generator starts continue to hold the pre heat switch until oil pressure is indicated on the pressure gauge Gas Generator Simultaneously press the oil pressure button and activate the...

Page 22: ...Your yacht may feature an optional autopilot system which can be activated from the helm The autopilot will auto matically aid you in maintaining the chosen direction of your yacht Read the manufactur...

Page 23: ...our yacht may come equipped with an optional spotlight located on the command bridge The spotlight is con trolled from a switch at the helm Operating instructions can be found in the spotlight s opera...

Page 24: ...rd dinette lounge seat The breaker on the AC panel must be activated to operate the vacuum system Read the instruc tions in your owner s packet before operating Washer Dryer Option Your yacht may feat...

Page 25: ...re fresh air circulation operate the bilge blowers for at least four minutes prior to starting the engines or optional generator during starting and while operating your yacht below cruising speed Bil...

Page 26: ...ICE Check all exhaust system hose clamps after the first 20 hours and continue to check all of the clamps periodically after that ELBOW TO ENGINE EXHAUST HOSE HOSE CLAMPS MUFFLER ELBOW STRAP TO THRU H...

Page 27: ...e the Seawater Strainer section of this Supplement Engine coolant antifreeze levels should be checked at the engine mounted expansion tanks and at the coolant recovery bottles CONNECTS TO RAW WATER PU...

Page 28: ...tand the steering section in your owner s man ual and observe the following A manual hydraulic system will not operate as eas ily as your car s power steering A rhythmic pulsing when turning the wheel...

Page 29: ...are at the bottom in the sleeve 6 Tighten the packing gland nuts until resistance is felt Shifter Throttle System The shifter throttle controls are located at the helm station We strongly recommend yo...

Page 30: ...ked periodically at least once a year and refilled as necessary Bilge Pumps Your yacht is equipped with five automatic impeller type bilge pumps which are used to pump water out of the bilge Bilge pum...

Page 31: ...s Automatic bilge pumps use electromagnetic float autofloat switches to automatically activate the pump whenever bilge water accumulates above a preset level One autofloat switch is mounted next to th...

Page 32: ...Separators Fuel filters and separators should be replaced periodically according to the guidelines and instructions detailed in your engine manual optional generator manual and in any filter literatur...

Page 33: ...ORT STARBOARD FITTING IN FUEL FILL FWD STBD WINDSHIELD STBD FUEL FILL SHOWN PORT SIDE TYPICAL HULL FWD FIRE EXPLOSION HAZARD If an engine problem is caused by fuel starvation check the anti siphon val...

Page 34: ...L PICK UP FUEL RETURN FUEL TRANSFER FUEL FILTER FUEL FILTER STBD FUEL TANK FUEL TRANSFER PUMP FUEL TRANSFER FUEL PICK UP TO ENGINE FUEL RETURN FUEL SHUT OFF VALVE FUEL SHUT OFF VALVE STBD FUEL TANK FU...

Page 35: ...short of freshwater A pressure accumulator tank is installed in the fresh water system The pressure accumulator tank assists the pressure pump by reducing on off cycling and dis tributing an even flow...

Page 36: ...y replacements will not be made on elements or tank damaged in this manner The tank is full if water flows from the tap when the hot water is turned on in the galley CAUTION 1 2 4 5 3 7 8 9 6 10 12 13...

Page 37: ...he sump box A filter and pump should be periodically cleaned of debris as follows 1 Remove the cover screws B and the cover C 2 Remove any debris from the box and the filter 3 Clean the sump pump as o...

Page 38: ...take seacock that sends seawater to the strainer you are about to clean The seacock must remain closed until the strainer is completely reassembled 3 Take apart the seawater strainer 4 Remove debris 5...

Page 39: ...u tion panel in the aft salon see photo graph to the right must be pressed simultaneously for pumping to occur The holding tank is equipped with an alert system which warns when your waste tank is fil...

Page 40: ...l the probable cause is debris in the pump diaphragm To remedy this shut off the raw water intake valve sea cock and dismantle the pump The pump is generally held together with six screws the design i...

Page 41: ...periodically for debris according to the directions given in the Raw Water Strainer section of this supplement The sump pump should be periodically cleaned of debris according to the instructions out...

Page 42: ...accidently removed Not all safety labels affixed to your yacht appear in this section Read the Owner s Manual and all component and system manuals included in your owner s packet for other important s...

Page 43: ...ings 120 Volt Electrical Routings DC Hull Harness Routings AC PANEL OUTLET TYPICAL HOT WATER HEATER BATTERY CHARGER HULL HARNESS STARTING POINT BATTERY CHARGER WASH DOWN PUMP SHOWER SUMP FORWARD HEAD...

Page 44: ...RHEAD AFT CABIN LIGHTS LIGHT DECK AFT BERTH STEREO AFT CABIN LIGHTS SPEAKER WIRE AFT CABIN LIGHTS WIRE HARNESS STARTING POINT TO DECK VALANCE LIGHTS TO PANEL BREAK OUT V BERTH LIGHT SWITCH V BERTH LIG...

Page 45: ...ENGINE BATTERY 5 6 7 8 PORT ENGINE ALTERNATOR HOUSE BATTERY BATTERY ISOLATOR STBD ENGINE STARTER STBD ENGINE ALTERNATOR 1 2 3 4 STBD ENGINE BATTERY PORT ENGINE STARTER 10 1 2 6 7 3 8 11 5 4 9 13 AC DC...

Page 46: ...wner s Manual Supplement Negative Battery Cable Routings 2 5 8 4 9 3 6 10 FWD HOUSE BATTERY 5 6 7 8 9 PORT ENGINE BATTERY BATTERY CHARGER AC DC PANEL TO COMMAND BRIDGE TO WINCH 10 1 7 KEY STBD ENGINE...

Page 47: ...Yacht Owner s Manual Supplement Inverter Battery Cable Routings KEY PORT ENGINE HOUSE BATTERY 1 2 3 4 INVERTER BATTERY STBD ENGINE BATTERY ISOLATOR CURRENT LIMITER 5 6 7 8 MAIN BREAKER INVERTER 1 4 3...

Page 48: ...9 7 11 1 2 3 4 5 6 7 8 9 SHAFT LOG ENGINE SEACOCK GENERATOR FUEL TANK 8 8 ENGINE 11 TO COMMAND BRIDGE FUEL FILTERS HEAD SEACOCK FWD BONDING HARNESS ROUTING ENGINE ROOM 12 12 TO TRANSOM 13 13 13 TO FU...

Page 49: ...4100 SCA Sport Yacht Owner s Manual Supplement 43 Chapter 4 Electrical Diagrams AC Electrical System...

Page 50: ...44 Chapter 4 Electrical Diagrams 4100 SCA Sport Yacht Owner s Manual Supplement DC Electrical System...

Page 51: ...Chapter 4 Electrical Diagrams 45 4100 SCA Sport Yacht Owner s Manual Supplement Gas Engine Electrical System...

Page 52: ...46 Chapter 4 Electrical Diagrams 4100 SCA Sport Yacht Owner s Manual Supplement Diesel Engine Electrical System 1 2 3...

Page 53: ...r parts subject to those warranties shall be the assertion of Owner s rights against those manufacturers or distributors Maxum shall have no liability or responsibility for any damage or expense and n...

Page 54: ...Owner s Notes...

Page 55: ......

Page 56: ...Part Number 1716292 Rev A Maxum Marine P O Box 6050 Arlington WA 98223 6050 360 435 6534...

Reviews: