MaxPower CT100-IP Installation Operation & Maintenance Download Page 8

 

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10. ELECTRONIC CONTROL BOX 

 

 

WARNING: The electronic controller must be positioned outside of the zone at risk in which 
there may be potentially flammable gases. 

 

 

Install  a  fused  circuit  breaker  /  switch  in  the  boat's  main  DC  distribution  panel  marked 
BOW THRUSTER.  
This circuit breaker / switch should ideally be supplied from a different battery bank to the 
one used for powering the thruster. 
 
The installer must protect the positive supply cable of the thruster’s control box by means 
of  a  8A  fuse.  The  size  of  the  power  cables  (red  &  black)  depends  on  the  length  of  the 
cable run, the voltage drop in these cables should not exceed 5% of the nominal battery 
voltage. 
 
For  safety  reasons,  and  in  order  to  obtain  all  the  functions  provided  by  the  thruster 
controller, an electric battery isolator needs to be installed in the thruster motor positive 
supply cable. 
Max  Power  advises  the  use  of  an  electric  battery  isolator  ref.  OPTI3160/3  (12V) 
OPTI3170/3 (24V). 
 
If  an  electric  battery  isolator  is  not  used  then simply  seal-off the two  grey  wires  coming 
out of the control box. It is important to isolate the thruster motor power circuit by means 
of a manual battery isolator after having used the thruster. 
Please  refer  to  the  drawing  “Relay  and  control  box  connections”  p.  12  for  more 
detail on the wiring of the control box to the thruster. 

 

11. CONTROL PANEL AND THRUSTER CONTROL BOX FUNCTIONS 
 

To  switch  the  thruster  ON  or  OFF  follow  the  instructions  given  in  the  diagrams  on  the 
following page. 
When switched ON the control panel will beep once and the green LED in the red push-
button will light up. 
When switched OFF the control panel will beep twice and the green LED in the red push-
button will go out. 
The thruster controller provides a time delay between left and right thrust in order to avoid 
rapid direction changes. There is no delay when thrusting to same side. 
If the thruster motor overheats the control panel will start beeping and the green LED will 
flash until the thruster motor has cooled down. 
As  soon  as  the  overheating  alarm  sounds,  there  are  10  seconds  of  actual  thruster  use 
before the unit automatically shuts down. It will then not be possible to switch the thruster 
on until the motor has cooled down. 
 
If the thruster has not been used for a period of thirty minutes it will automatically 
switch itself off.
  
 
Before switching off automatically the control panel will beep once followed by a second 
beep a few seconds later, after which the thruster switches itself off. 
In  order  to  isolate  the  thruster  motor  power  circuit,  as  described  in  the  previous  two 
paragraphs,  it  is  necessary  to  install  an  electric  battery  isolator,  as  advised  by  Max 
Power. 
 
Please consult the "Electrical installation" diagram p. 11 for more information 

Summary of Contents for CT100-IP

Page 1: ...uster With electronic thruster control CERTIFIED ISO 8846 INSTALLATION OPERATION MAINTENANCE Serial No Installation date THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES Via Philips 5 20900 Monza MI Ital...

Page 2: ...coverage 16 26 Warranty form 18 The use of qualified marine personnel with experience in bow thruster installation is strongly advised Where possible the boat manufacturer s design departments archite...

Page 3: ...inimum depth will lead to a progressive loss of performance Whether inclined or horizontal it is recommended to support the electric motor The batteries used by the thruster must be charged by both th...

Page 4: ...visable to drill the tunnel before laminating it into position See section 3 Composite Motor Support and Drive leg for more details Replace the tunnel To secure its position apply reinforced fibreglas...

Page 5: ...leg and the tunnel and the motor support and then tighten the the two screws alternatively Finally mount the propeller s to control the general alignment If the general set up is correct remove the pr...

Page 6: ...without resistance a little resistance due to the motor is normal Tighten the fixing screw on the side of the propeller using a 3mm Allen key maximum torque 3 Nm Protect your hands during this operat...

Page 7: ...L 15 m 7 5 x 2 150mm 95mm 15 L 20 m 10 x 2 200mm 120mm For all connections use appropriate terminals for the cable sections chosen It is possible to reduce the cable section to facilitate easy connect...

Page 8: ...x connections p 12 for more detail on the wiring of the control box to the thruster 11 CONTROL PANEL AND THRUSTER CONTROL BOX FUNCTIONS To switch the thruster ON or OFF follow the instructions given i...

Page 9: ...ng of the unit clip on the face panel cover Please note that panels are only fully waterproof from the front if installed correctly However the area behind the dashboard should be kept dry to avoid th...

Page 10: ...r switch and manual battery isolator switched on Switch on the control panel as previously described in the manual Push the red button or incline the joystick to the left and the boat moves to the lef...

Page 11: ...oltage drop is the most frequent cause of rapid deterioration of the relay Carry out a regular check of all electric components batteries connections power cables NOTE All maintenance should be carrie...

Page 12: ...0DQXDO 7 3 7 3 DVW XSGDWH HFHPEHU www max power com 11 19 ELECTRICAL INSTALLATION DIAGRAM...

Page 13: ...0DQXDO 7 3 7 3 DVW XSGDWH HFHPEHU www max power com 12 20 RELAY AND CONTROL BOX CONNECTIONS...

Page 14: ...0DQXDO 7 3 7 3 DVW XSGDWH HFHPEHU www max power com 13 21 SPARE PARTS DIAGRAM...

Page 15: ...r shaft drive key 1 MP115010 10 Motor coupling 2 MP242216 2 MP242220 11 Red plastic coupling 1 MP24RED3 12 Motor support 1 MP085030 13 Motor support 1 MP058035 14 Drive leg fixing screws 2 MPOP4130 15...

Page 16: ...nd connections Check the internal relay contacts WARNING Only a qualified technician should check these points to ensure that the thruster is correctly reassembled and remains Ignition Protected The m...

Page 17: ...e i e Charter boats or work boats Resellers Max Power approved distributors and dealers Serial Number Number in upper right hand corner of Warranty document Supplier The manufacturer Max Power Warrant...

Page 18: ...ment by the End User Cost of travel to and from the job site Cost of economic loss including injury to any person damage to property loss of income or profit communication lodging inconvenience Conseq...

Page 19: ...f boat Builder Build year Pleasure or commercial boat Hull construction material L O A Width Waterline length Poids total en charge Tunnel Diameter Thickness Material Length If Electric Battery Type S...

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