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Maxon ESCON Module 50/8 Hardware Reference Manual Download Page 28

Setup
Status Indicators

ESCON Module 50/8 Hardware Reference

3-28

CCMC  |  2021-08  |  rel10243

  

3.4

Status Indicators

Light-emitting diodes (LEDs) indicate the actual operating status (green) and possible errors (red).

Figure 3-18

LEDs – Location

USB standard

USB 2.0 / USB 3.0 (full speed)

Max. bus operating voltage

+5.25 VDC

Typical input current

60 mA

Max. DC data input voltage

−

0.5…+3.8 VDC

LED

Status/Error

Green

Red

off

off

INIT

slow

off

DISABLE

on

off

ENABLE

2x

off

STOPPING; STOP STANDSTILL

off

1x

ERROR

• +Vcc Overvoltage Error
• +Vcc Undervoltage Error
• +5 VDC Undervoltage Error

off

2x

ERROR

• Thermal Overload Error
• Overcurrent Error
• Power Stage Protection Error
• Internal Hardware Error 

off

3x

ERROR

• Encoder Cable Break Error
• Encoder Polarity Error
• DC Tacho Cable Break Error
• DC Tacho Polarity Error

off

4x

ERROR

• PWM Set Value Input out of Range Error

off

5x

ERROR

• Hall Sensor Pattern Error
• Hall Sensor Sequence Error
• Hall Sensor Frequency too high Error

Summary of Contents for ESCON Module 50/8

Page 1: ...ESCON Module 50 8 Servo Controller P N not defined Hardware Reference CCMC Edition 2021 08 DocID rel10243 Hardware Reference...

Page 2: ...F CONTENTS READ THIS FIRST These instructions are intended for qualified technical personnel Prior commencing with any activities you must carefully read and understand this manual and you must follow...

Page 3: ...50 8 Hardware Reference CCMC 2021 08 rel10243 A 3 5 4 Pin Assignment 41 5 5 Technical Data 41 5 6 Dimensional Drawing 42 5 7 ESCON Module 50 8 Motherboard 586048 42 5 8 Spare Parts 56 LIST OF FIGURES...

Page 4: ...Table of Contents ESCON Module 50 8 Hardware Reference A 4 CCMC 2021 08 rel10243 p a g e i n te n ti o n a l l y l e ft b l a n k...

Page 5: ...document contains performance data and specifications information on fulfilled standards details on connections and pin assignment and wiring examples In addition the document also includes a Mother...

Page 6: ...situation If not avoided it will result in death or serious injury WARNING Indicates a potential hazardous situation If not avoided it may result in death or serious injury CAUTION Indicates a probabl...

Page 7: ...protective coating The servo controller is available in two variants as ESCON Module 50 8 HE 586137 with heat sink and as ESCON Module 50 8 532872 without heat sink Latter is designed for the use wit...

Page 8: ...must make sure that any machine apparatus has been fitted with independent monitoring and safety equip ment If the machine apparatus should break down if it is operated incorrectly if the control unit...

Page 9: ...and max output voltage controller Max speed EC motor 150 000 rpm 1 pole pair Built in motor choke Inputs Outputs Analog input 1 Analog input 2 12 bit resolution 10 10 V differential Analog output 1 An...

Page 10: ...ule 50 8 HE 40 65 C Extended range 1 Module 50 8 45 85 C Module 50 8 HE 65 92 C Derating Table 2 1 Storage 40 85 C Altitude 2 Operation 0 6 000 m MSL Extended range 1 6 000 10 000 m MSL Derating Ambie...

Page 11: ...cation limits for output current and ambient temperature for different supply voltages If you are using an ESCON Module 50 8 and want to fully utilize the extended temperature you will need to provide...

Page 12: ...prox 55 C Y axis Under the same conditions however for operation at a maximum ambient temperature of 85 C Y axis a heat sink with a maximum heat resistance Rth of less than 4 K W is required yellow ch...

Page 13: ...imensional Drawings ESCON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 2 13 2 4 Dimensional Drawings Figure 2 3 ESCON Module 50 8 Dimensional Drawing mm Figure 2 4 ESCON Module 50 8 HE Dimensi...

Page 14: ...ial environments IEC EN 61000 6 3 Emission standard for residential commercial and light industrial environments Applied stan dards IEC EN 61000 6 3 IEC EN 55022 CISPR22 Radio disturbance characterist...

Page 15: ...15 A Hot plugging the USB Interface may cause Hardware Damage If the USB interface is being hot plugged connecting while the power supply is on the possibly high differ ences in potential of the two p...

Page 16: ...re using an electronically stabilized power supply make sure that the overcurrent pro tection circuit is configured inoperative within the operating range Note The formula already takes the following...

Page 17: ...t Pins 1 18 Pin Signal Description 1 2 Motor M Motor winding 1 DC motor Motor EC motor Winding 1 3 4 Motor M Motor winding 2 DC motor Motor EC motor Winding 2 5 6 Motor winding 3 EC motor Winding 3 7...

Page 18: ...tion 19 DigIN DigOUT4 Digital input output 4 20 DigIN DigOUT3 Digital input output 3 21 DigIN2 Digital input 2 22 DigIN1 Digital input 1 23 GND Ground 24 AnOUT2 Analog output 2 25 AnOUT1 Analog output...

Page 19: ...Figure 3 7 Hall Sensor 1 Input Circuit analogously valid also for Hall Sensors 2 3 Hall sensor supply voltage 5 VDC Max Hall sensor supply current 30 mA Input voltage 0 24 VDC Max input voltage 24 VDC...

Page 20: ...es differential and sin gle ended unsymmetrical The controller does not require an index impulse Ch I Ch I For best performance we strongly recommend using encoders with a line driver Otherwise speed...

Page 21: ...re 3 9 Encoder Input Circuit Ch A Single ended analogously valid also for Ch B Single ended Input voltage 0 5 VDC Max input voltage 12 VDC 12 VDC Logic 0 1 0 V Logic 1 2 4 V Input high current IIH typ...

Page 22: ...Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Switching delay 8 ms PW...

Page 23: ...gital Input 2 Figure 3 11 DigIN2 Circuit Input voltage 0 36 VDC Max input voltage 36 VDC 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5...

Page 24: ...nd 4 Figure 3 12 DigIN3 Circuit analogously valid also for DigIN4 DigIN Input voltage 0 36 VDC Max input voltage 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k...

Page 25: ...10243 3 25 Figure 3 13 DigOUT3 Circuit analogously valid also for DigOUT4 Figure 3 14 DigOUT3 Wiring Examples analogously valid also for DigOUT4 DigOUT Max input voltage 36 VDC Max load current 500 mA...

Page 26: ...ferential Max input voltage 24 VDC 24 VDC Common mode voltage 5 10 VDC referenced to GND Input resistance 80 k differential 65 k referenced to GND A D converter 12 bit Resolution 5 64 mV Bandwidth 10...

Page 27: ...or if possible bal ance them Insert the USB connector first then switch on the power supply of the controller Figure 3 17 USB Socket J7 Note Column Head B Table 3 10 refers to USB terminals of your PC...

Page 28: ...VDC LED Status Error Green Red off off INIT slow off DISABLE on off ENABLE 2x off STOPPING STOP STANDSTILL off 1x ERROR Vcc Overvoltage Error Vcc Undervoltage Error 5 VDC Undervoltage Error off 2x ER...

Page 29: ...ndicators ESCON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 3 29 Table 3 12 LEDs Interpretation of Condition off on ERROR Auto Tuning Identification Error Internal Software Error LED Status E...

Page 30: ...Setup Status Indicators ESCON Module 50 8 Hardware Reference 3 30 CCMC 2021 08 rel10243 p a g e i n te n ti o n a l l y l e ft b l a n k...

Page 31: ...CON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 4 31 4 WIRING Figure 4 19 Interfaces Designations and Location Note The subsequent diagrams feature this symbol Ground safety earth connection...

Page 32: ...Wiring DC Motors ESCON Module 50 8 Hardware Reference 4 32 CCMC 2021 08 rel10243 4 1 DC Motors MAXON DC MOTOR Figure 4 20 maxon DC motor...

Page 33: ...Wiring DC Motors ESCON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 4 33 MAXON DC MOTOR WITH DC TACHO Figure 4 21 maxon DC motor with DC Tacho...

Page 34: ...Wiring DC Motors ESCON Module 50 8 Hardware Reference 4 34 CCMC 2021 08 rel10243 MAXON DC MOTOR WITH ENCODER Figure 4 22 maxon DC motor with Encoder...

Page 35: ...Wiring EC Motors ESCON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 4 35 4 2 EC Motors MAXON EC MOTOR WITH HALL SENSORS Figure 4 23 maxon EC motor with Hall Sensors...

Page 36: ...Wiring EC Motors ESCON Module 50 8 Hardware Reference 4 36 CCMC 2021 08 rel10243 MAXON EC MOTOR WITH HALL SENSORS ENCODER Figure 4 24 maxon EC motor with Hall Sensors Encoder...

Page 37: ...ntation with pin headers permits mounting in two different ways The module can either be plugged onto a socket header Table 5 13 or be directly soldered to a printed cir cuit board 5 1 2 Supply Voltag...

Page 38: ...applications do not require additional chokes However in the case of high supply voltage with very low terminal inductance the ripple of the motor current can reach an unacceptably high value This cau...

Page 39: ...nal current greater than the continuous current of the motor The below wiring examples refer to addi tional inductances of 4 7 H and 22 H If a different additional inductance is required also the filt...

Page 40: ...26 46 A2sec 0157010 DR TVS Diode D1 Vishay SMBJ54A UR 54 V UBR 60 0 66 3 V 1 mA UC 87 1 V 6 9 A Diotec P6SMBJ54A UR 54 V UBR 60 0 66 6 V 1 mA UC 87 1 V 6 9 A Capacitor C1 Panasonic EEUFC1J221S Rated v...

Page 41: ...rd Connector pins 7 and 8 VCC operating voltage The pins should be connected to the fuse via wide conductive tracks Connector pins 9 10 and 23 ground All pins should be connected with the ground of th...

Page 42: ...n page 2 13 5 7 ESCON Module 50 8 Motherboard 586048 As an alternative to the development of a motherboard the ESCON Module 50 8 Motherboard subse quently named ESCON Module 50 8 MoBo is available All...

Page 43: ...for illustrative purposes and Table 5 15 Figure 5 30 ESCON Module 50 8 MoBo Mounting on DIN Rail Table 5 15 ESCON Module 50 8 MoBo mounting on DIN Rail Specification Accessories Specification Accesso...

Page 44: ...ON Module 50 8 MoBo Power Plug J1 Table 5 16 ESCON Module 50 8 MoBo Power Plug J1 Pin Assignment Table 5 17 ESCON Module 50 8 MoBo Power Plug J1 Specification Accessories J1 Signal Description Pin 1 P...

Page 45: ...50 8 MoBo Motor Plug J2 Pin Assignment for maxon EC motor brush less Table 5 20 ESCON Module 50 8 MoBo Motor Plug J2 Specification Accessories J2 Signal Description Pin 1 Motor M DC motor Motor 2 Mot...

Page 46: ...odule 50 8 MoBo Hall Sensor Plug J3 Pin Assignment Table 5 22 ESCON Module 50 8 MoBo Hall Sensor Plug J3 Specification Accessories J3 Signal Description Pin 1 Hall sensor 1 Hall sensor 1 input 2 Hall...

Page 47: ...essories J4 Signal Description Pin 1 not connected 2 5 VDC Encoder supply voltage 5 VDC 70 mA 3 GND Ground 4 not connected 5 Channel A Channel A complement 6 Channel A Channel A 7 Channel B Channel B...

Page 48: ...he controller supports both schemes differential and single ended The controller does not require an index impulse Ch I Ch I For best performance we strongly recommend using encoders with line driver...

Page 49: ...ment Table 5 27 ESCON Module 50 8 MoBo Digital I Os Plug J5 Specification Accessories J5 Signal Description Pin 1 DigIN1 Digital input 1 2 DigIN2 Digital input 2 3 DigIN DigOUT3 Digital input output 3...

Page 50: ...SCON Module 50 8 MoBo Analog I Os Plug J6 Specification Accessories J6 Signal Description Pin 1 AnIN1 Analog input 1 positive signal 2 AnIN1 Analog input 1 negative signal 3 AnIN2 Analog input 2 posit...

Page 51: ...ference CCMC 2021 08 rel10243 5 51 5 7 3 Wiring Note The USB interface is located directly at the ESCON Module 50 8 Note The subsequent diagrams feature this symbol Ground safety earth connection opti...

Page 52: ...Design Guide ESCON Module 50 8 Motherboard 586048 ESCON Module 50 8 Hardware Reference 5 52 CCMC 2021 08 rel10243 MAXON DC MOTOR WITH DC TACHO Figure 5 38 ESCON Module 50 8 MoBo maxon DC motor with D...

Page 53: ...Design Guide ESCON Module 50 8 Motherboard 586048 ESCON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 5 53 MAXON DC MOTOR WITH ENCODER Figure 5 39 ESCON Module 50 8 MoBo maxon DC motor with En...

Page 54: ...ESCON Module 50 8 Motherboard 586048 ESCON Module 50 8 Hardware Reference 5 54 CCMC 2021 08 rel10243 5 7 3 2 EC motors MAXON EC MOTOR WITH HALL SENSORS Figure 5 40 ESCON Module 50 8 MoBo maxon EC moto...

Page 55: ...SCON Module 50 8 Motherboard 586048 ESCON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 5 55 MAXON EC MOTOR WITH HALL SENSORS ENCODER Figure 5 41 ESCON Module 50 8 MoBo maxon EC motor with Hall...

Page 56: ...4144 2 pole pluggable screw type terminal block 3 5 mm pitch labeled 1 2 444145 4 pole pluggable screw type terminal block 3 5 mm pitch labeled 1 4 444146 5 pole pluggable screw type terminal block 3...

Page 57: ...tions and Location 31 Figure 4 20 maxon DC motor 32 Figure 4 21 maxon DC motor with DC Tacho 33 Figure 4 22 maxon DC motor with Encoder 34 Figure 4 23 maxon EC motor with Hall Sensors 35 Figure 4 24 m...

Page 58: ...Power Plug J1 Specification Accessories 44 Table 5 18 ESCON Module 50 8 MoBo Motor Plug J2 Pin Assignment for maxon DC motor brushed 45 Table 5 19 ESCON Module 50 8 MoBo Motor Plug J2 Pin Assignment...

Page 59: ...ounding system 15 informatory signs 6 intended purpose of the device 7 of this document 5 interfaces location and designation 31 L LEDs 28 M mandatory action signs 6 MoBo ESCON Module 50 8 Motherboard...

Page 60: ...N Module 50 8 Hardware Reference Z 60 CCMC 2021 08 rel10243 Index T technical data 9 thermal pad see ESCON Module 50 8 Thermal Pad U USB interface 27 W wiring diagrams for DC motors 32 51 EC motors 35...

Page 61: ...ESCON Module 50 8 Hardware Reference CCMC 2021 08 rel10243 Z 61 Index p age intention ally left blank...

Page 62: ...he narrow restrictions of the copyright law is not permitted with out the prior approval of maxon and will be subject to prosecution under the applicable law 2021 maxon All rights reserved Subject to...

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