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78M6612 Hardware Design Guidelines 

AN_6612_007 

 

 

Rev 2 

2  Non-isolated Configuration 

When using a resistive shunt current sensor, the measurement IC and its power domain are not isolated 
from the AC mains. In this configuration, the 3.3 VDC supply rail (V3P3) for the 78M6612 must be directly 
connected to AC-Neutral for precision energy measurement. Isolation components, if required, are added 
in between the measurement IC and the rest of the system. 
 
The V3P3 connection to AC-Neutral can be eliminated when using current transformers (CT) as the 
current sensing elements. Refer to the section on Isolated Connections for designing with CTs. 
 

2.1  Safety Precautions 

With V3P3 directly connected to NEUTRAL, the 78M6612’s Ground signal is -3.3 V below earth ground. 
Therefore, any external test equipment attached to the 78M6612 will be subject to this -3.3 V ground 
reference disparity.  

 

External test equipment 

must

 be floated from earth ground to avoid equipment damage due to 

this ground reference disparity. 

 

An additional safety issue may arise due to mis-wiring of the AC outlets. If the LINE and NEUTRAL wire 
connections at the AC plug are reversed between the 78M6612 and the external test equipment, the 
78M6612 and external test equipment will see a 120/240 VAC voltage difference rather than -3.3 V. This 
scenario can occur when the 78M6612 and external test equipment are powered from different wall 
outlets or power strips, one of which is mis-wired. With proper earth grounding, the external equipment is 
always referenced to earth ground via their enclosures. 

 

Any systems communication interface (UART, SPI, I

2

C) between the 78M6612 and external 

circuitry must be isolated to accommodate the -3.3 V disparity in their GND pins (or in the event 

of a LINE reversal). 

 

Refer to the 

78M6612 Safety Precautions

 document. 

Summary of Contents for 78M6612

Page 1: ...tage Resistor Divider Selection o Shunt Selection and Connections Isolated Configuration o Current Transformers o Other Connections o Voltage Transformers Calibration Considerations Basic Configuratio...

Page 2: ...to the 78M6612 will be subject to this 3 3 V ground reference disparity External test equipment must be floated from earth ground to avoid equipment damage due to this ground reference disparity An ad...

Page 3: ...e voltage IA input is used to measure the load current VB input is used to flag a Line Neutral polarity reversal If this feature is not desired terminate A2 to V3P3 through a resistor capacitor filter...

Page 4: ...o the V3P3A pin of the 78M6612 An additional 22 F bulk capacitor is placed in the vicinity of the V3P3SYS pin to provide decoupling for the external DIO circuitry Connect the VBAT pin to the V3P3SYS p...

Page 5: ...re coefficient TCR in ppm C Figure 3 Input Voltage Divider and Filtering Initial component tolerance can easily be compensated for during calibration Depending on the system accuracy requirements the...

Page 6: ...s the ADC input range This shunt value produces a dissipated power of 1 85 W at maximum load current In order to ensure more ADC signal margin due to transients and to lower the power dissipation in t...

Page 7: ...e target load current might be restrictively too large and expensive for its purpose Figure 5 Current Transformer CT Basic Connections Usually current transformers have turns ratios ranging from 10 1...

Page 8: ...er components with top and bottom printed circuit board layer V3P3 plane surfaces Insert multiple V3P3 vias to interconnect the top and bottom V3P3 structures for a low impedance shield Refer to the 7...

Page 9: ...ary output voltage range in conjunction with the manufacturer s recommended burden resistor value must meet the 78M6612 s signal input range of 176 78 mVrms 250 mVpk Higher output VT secondary voltage...

Page 10: ...stors for the voltage sensor The Full Calibration compensates for both the voltage divider plus the current sensor tolerances If the system does not require a high level of accuracy relative to the in...

Page 11: ...the reset signal If an external reset is not required connect the Reset pin to GND GNDD An external reset is recommended only during the development phase of a project It is recommended that the RESET...

Page 12: ...comparator output is low 0 signaling battery mode operation via an external battery attached to the VBAT pin Connect the voltage divider shown in Figure 9 to the V1 pin to enable normal WDT enabled 7...

Page 13: ...If the external ICE cables exceed 12 inches insert the series resistors to control signal reflections Connect the ICE_EN pin to GND on production boards using pre programmed 78M6612 devices Otherwise...

Page 14: ...gital Output 5 7 Connecting I2 C EEPROMs Connect I 2 C EEPROMs or other I 2 C compatible devices to DIO pins DIO4 and DIO5 as shown in Figure 12 Add pull up resistors of roughly 10 k to V3P3 for both...

Page 15: ...3 Wire EEPROM Connection 5 9 UART0 TX RX Attach a 10 k pull down resistor to the RX input pin Additionally include a 100 pF ceramic capacitor for EMI protection as shown in Figure 14 Figure 15 Connec...

Page 16: ...f V3P3 power in non isolated configurations 5 11 1 Capacitive Figure 16 Simple Circuit Design for Low Power Applications 5 11 2 Transformer Figure 17 No High Voltage Components for Higher Power Applic...

Page 17: ...llators and to achieve high reliability it is important to pay attention to the components and their values and the layout This section shows how these elements affect such factors as stability temper...

Page 18: ...ong connections from these capacitors that make a large loop on the PCB which behaves like an antenna and can collect surrounding high frequency radiation 6 2 3 Layout The reference ground of the osci...

Page 19: ...ard ring surrounding the crystal oscillator One way to accomplish this is by surrounding the circuit with a wide grounded trace For this to work the grounded trace must have zero current flowing throu...

Page 20: ...3 4 Oscillator Start up Time In general the startup time for a low frequency crystal oscillator is longer than for at high frequency crystal For a 32 768 kHz crystal startup should be within the range...

Page 21: ...operate The most critical corner is at the highest temperature and lowest supply voltage This condition leads to minimum loop gain and could result in a slow or no start up To minimize undesirable tem...

Page 22: ...78M6612 Hardware Design Guidelines AN_6612_007 22 Rev 2 XIN XOUT 32 768 kHz 36K 20K 3 3V External Canned Oscillator Or Clock Divider XIN Attenuator Figure 25 78M6612 with External Canned Oscillator...

Page 23: ...nput LINE voltage Not to exceed 250 mVpp Line Voltage Divider Resistor Rating Select package based on its maximum voltage rating and isolation clearance requirements CT Turns Ratio and Power Rating Se...

Page 24: ...ed VB connection in Figure 1 1 2 10 29 2010 Added The V3P3 connection to AC Neutral can be eliminated when using current transformers CT as the current sensing elements Refer to the section on Isolate...

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