Mauldin 650 2021 Operation Manual Download Page 4

Calder Brothers Corporation 
Model: 

650

 Gravity Feed Paver 

Page 4 

650

 Operations Manual Rev 1.1 

IMPORTANT SAFETY INFORMATION 

Most accidents involving paver maintenance are caused by failure to observe basic safety rules or 
precautions.  An accident can often be avoided by recognizing potentially hazardous situations 
before an accident occurs. 

Read and understand all safety precautions and warnings, before operating or performing 
lubrication and maintenance on this paver. 

WARNING

:

 IMPROPER 

OPERATION, 

LUBRICATION OR MAINTENANCE OF THIS PAVER CAN BE 

DANGEROUS AND COULD RESULT IN INJURY OR DEATH. 

WARNING

:

 

DO NOT OPERATE THIS PAVER UNTIL YOU READ AND UNDERSTAND THE 
INSTRUCTIONS IN THE 

OPERATION SECTION

 OF THIS MANUAL. 

WARNING

:

 

DO NOT PERFORM ANY LUBRICATION AND MAINTENANCE ON THIS PAVER UNTIL 
YOU READ AND UNDERSTAND THE INSTRUCTIONS IN THE 

MAINTENANCE SECTION

 

OF THIS MANUAL. 

WARNING: 

DO NOT OPERATE BURNERS ON SCREED FOR MORE THAN TEN OR FIFTEEN 
MINUTES AT A TIME.

 

SERVICE WARNING 

General 

Operating personnel must perform service checks regularly to be sure systems are in good 
operating condition.  If abnormal conditions are detected, inform maintenance personnel 
immediately. 

Check all systems for proper operation.  Check chassis and all components for physical damage 
and security of all fasteners and connectors. 

Summary of Contents for 650 2021

Page 1: ...ATIONS MANUAL MODEL 650 Machine Serial Number _ ______________________________ Specification Number _ ______________________________ Engine Serial Number _ ______________________________ SOLD SERVICED...

Page 2: ...d Heating System 8 6 2 Crown Setting Freedom Screed 9 6 3 Extension Setting Freedom Screed 10 6 4 Setting the Freedom to Pave 11 7 0 Drive System Adjustments 12 7 1 Rubber Tire chain system tension pr...

Page 3: ...T AND OR INJURY OR DEATH TO PERSONNEL 7 Verify that ALL propane valves are in the closed position 8 Pressurize the propane system by opening the master valve located on the propane tank 9 With system...

Page 4: ...S AND COULD RESULT IN INJURY OR DEATH WARNING DO NOT OPERATE THIS PAVER UNTIL YOU READ AND UNDERSTAND THE INSTRUCTIONS IN THE OPERATION SECTION OF THIS MANUAL WARNING DO NOT PERFORM ANY LUBRICATION AN...

Page 5: ...ydraulic oil level The paver controls for the 690 F consist of two operators stations The photograph below will introduce the control panels as well as familiarize you with the terminology associated...

Page 6: ...and will move backwards by pulling the levers back Steering a course is accomplished by adjusting the speed of one handle relative to the other HINT to make driving easy push both handles forward to d...

Page 7: ...ial flow SETUP Each side of the paver must be set independently AUTOMATIC AUGER FEED OPERATION 1 0 Go to the LH operators station 2 0 Locate the switch labeled AUTO MAN 3 0 Set the switch to AUTO 4 0...

Page 8: ...tensions One at a time 6 Quickly point the lighting wand at flap style door towards the bottom inboard zone of the screed extensions to ignite the burner 7 The extension burners will have changed from...

Page 9: ...ing edge rear curvature of the screed plate and adjust the rear ratchet jack until the screed plate just touches the whole length of the string Pull the string away at one end and bring it back to ver...

Page 10: ...st the main screed bottom at the outside edge oriented in forward to rearward direction 7 See Figure 7 1 Next with the extensions completely closed run a string across the entire trailing edge rear wi...

Page 11: ...to the amount of compaction will be required Non Compacted Asphalt Pad just lower the screed fully onto pad no starting block required Starting blocks should be at least as long as the front to rear...

Page 12: ...proximately slack depression Align sprockets in turn by swapping sides of wheel 5 After alignment is finished tighten bolts on wheel and tighten chain adjusters opposite drive side 6 Check chain again...

Page 13: ...winter blend Hydraulic 17 5 U S gal High quality anti wear hydraulic oil original equipment HVI 46 B P Energol Grease As required N G L I consistency 2 high temperature anti friction bearing lubricati...

Page 14: ...cket c Disconnect positive cable from battery terminal 2 Cleaning a Remove battery following correct procedures b Thoroughly clean terminals with a battery cleaning tool c Mix to paste solution of bak...

Page 15: ...e until approximately 200 hours if properly broken in IMPORTANT Do not operate engine above 3 4 throttle for the first 25 hours IMPORTANT Do not lug engine during the break in period IMPORTANT Replace...

Page 16: ...c System 1 Hydraulic Fluid Change a Stop engine Allow system pressure to drop and remove filler cap b Remove suction hose and drain into appropriate container for disposal c Remove and clean hydraulic...

Page 17: ...LS THROUGHOUT INSPECTION MAKE SURE TRANSMISSION IS IN NEUTRAL POSITION Check the most convenient things first Don t begin major work before checking all other possibilities Reconsider all known facts...

Page 18: ...B Transmission 1 Paver fails to move under power Inadequate oil level in hydraulic reservoir Control cable broken or loose Inadequate oil flow through transmission suction filter Driveline mechanical...

Page 19: ...ied Hydraulic System Pressures Auxiliary circuits gear pump 2800 p s i Main circuit hydrostatic pumps 4350 p s i Hydraulic System Flows Auxiliary circuits gear pump 10 g p m Main circuit hydrostatic p...

Page 20: ...THE POSITIVE BATTERY CABLE CAN PREVENT SHORT CIRCUITING OF THE BATTERY BY TOOLS 2 Electrical General A Meters Indicators and Switches Removal 1 These devices are mounted from the front of the control...

Page 21: ...ry Check service indicator and inspect Grease Tighten as necessary Spray down with approved release agent and clean off 50 hours All 10 hour items All bearings Tires tire units only Track system tensi...

Page 22: ...defective Calder Brothers Corporation or an Authorized Service Representative may charge inspection and handling to the customer EXCLUSIONS This warranty does not apply to routine wearable parts of t...

Page 23: ...Notes...

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