Matrix U7X-01 Service Manual Download

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10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD

CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe

STEP 3

STEP 4

Summary of Contents for U7X-01

Page 1: ...U 7 x 0 1 B i k e S E R V I C E M A N U A l ...

Page 2: ......

Page 3: ...out Setup Steps Target Heart Rate 10 4 7 Workout Setup Steps Constant Watts 10 CHAPTER 5 Manager MODE 5 1 Manager Mode Overview 11 5 2 Manager Mode About Tab 12 5 3 Manager Mode Time Tab 13 5 4 Manager Mode Defaults Tab 14 5 5 Manager Mode Language Tab 15 5 6 Manager Mode TV Tab 16 CHAPTER 6 Engineering MODE 6 1 Engineering Mode Overview 17 6 2 Engineering Mode Errors Tab 18 6 3 Engineering Mode S...

Page 4: ...ole Keypad Overlay Replacement 43 9 6 Console Mast Removal 46 9 7 Seat Pad Replacement 47 9 8 Seat Post Replacement 48 9 9 Seat Post Insert Replacement 49 9 10 Pedal Replacement 50 9 11 Shrouds Removal 51 9 12 Lower Control Board Replacement 52 9 13 Drive Belt Replacement 53 9 14 ECB Electronic Brake Belt Replacement 54 9 15 ECB Electronic Brake Replacement 55 9 16 Pulley Axle Set Replacement 56 9...

Page 5: ...cation Chapter 1 Serial number location A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor ...

Page 6: ...2 console serial number location 1 1 Serial Number Location Chapter 1 Serial number location ...

Page 7: ...p or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in ar...

Page 8: ...Please refer to NEC articles 210 21 and 210 23 Any alterations to the standard Matrix power cords will void all warranties GROUNDING INSTRUCTIONS The Matrix U7x 01 Bike must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock The bike is equipped with a cord having an equipment grounding conducto...

Page 9: ...ipment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMEN...

Page 10: ...identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike before and after each use including a Use a damp soft cloth with water or mild liquid detergen...

Page 11: ...orkout COOL DOWN Puts bike into Cool Down mode FAN Allows for fan speed selection fan has 3 operating speeds U7x 01 entertainment zone iPOD Will take the user directly to the iPod screen to allow for iPod control and playlist selection VOLUME UP DOWN Adjusts the volume output through the headphone jack of the integrated console TV or iPod output NUMBER KEYPAD Allows for easy TV channel selections ...

Page 12: ... begin 4 3 workout setup steps fat burn ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start pedaling and press the key next to TRAINING WORKOUTS on the display and then press the key next to ROLLING HILLS 2 Select the key next to Level and follow the prompts to set 3 Select the key next to Time and follow...

Page 13: ... next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages completed Incline will not be adjustable during the test 1 Start pedaling and press the key next to FITNESS TEST on the display 2 Select the key next to Age and follow t...

Page 14: ...can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the key next to TARGET HEART RATE on the display 2 Select the key next to Age and follow the prompts to set 2 Select the key next to Percent of HR and follow the prompts to set 3 Select the key next to Time and follow the prompts to set 4 Select the key next to Weight and follow the prompts to set 5 Se...

Page 15: ...TER on the upper display Manager Mode will appear on the display Figure A 2 Select the key next to the setting that needs to be changed and follow the prompts to change 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME or press and hold the STOP key for 3 5 seconds to return to normal operation figure a Chapter 5 MANAGER MODE ...

Page 16: ...not be modified Key Sound Default On Controls whether there is a key sound when a key is pressed and whether it is a beep or through the speakers On Off Out of Order Default Off This option allows the club to put the console into an out of order status On Off manager mode About Chapter 5 MANAGER MODE ...

Page 17: ...the club to set the maximum workout duration limits during peak and non peak hours Maximum 99 Minutes Minimum 5 Minutes Pause Time Default 5 Minutes This option controls the default pause time Maximum 10 Minutes Minimum 1 Minute Manager mode Time 5 3 manager mode time tab Chapter 5 MANAGER MODE ...

Page 18: ...00 Minimum 10 Weight Default 150 lbs 68 kg This option controls the default weight used in the calorie calculations Displayed in pounds or kilograms Maximum 400 lbs 180 kg Minimum 80 lbs 36 kg Gender Default Male Setting the user as Male or Female Male or Female Time This option controls the default program time Maximum Max Time Setting Minimum 5 Minutes manager mode Defaults 5 4 manager mode defa...

Page 19: ...ption allows the user to select a flag for a specific language N A language English German flag unit Mile Mile KM KM KM language Spanish Dutch Italian Japanese flag unit km km km km km language Chinese Portuguese French flag unit km km km km km 5 5 manager mode language tab Chapter 5 MANAGER MODE ...

Page 20: ...up Channels 1 999 Volume Default 1 This option controls the default TV volume on start up Maximum 17 Minimum 1 Channel Scan This option scans the local TV system for channels N A External TV Default Off This option controls the external TV power On Off manager mode TV 5 6 manager mode tv tab Chapter 5 MANAGER MODE ...

Page 21: ... ENTER 2 0 0 1 ENTER on the upper display Engineering Mode will appear on the display Figure A 2 Select the key next to the setting that needs to be changed and follow the prompts to change 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME or press and hold the STOP key for 3 5 seconds to return to normal operation figure a chapter 6 engineering mode ...

Page 22: ...18 chapter 6 engineering mode engineering mode function defaults descriptions modified Errors This option displays the error code history N A 6 2 engineering mode errors tab ...

Page 23: ...19 engineering mode function defaults descriptions modified Statistics This option displays the workout information for the unit N A 6 3 engineering mode statistics tab chapter 6 engineering mode ...

Page 24: ...option controls the minimum RPM limit to operate other functions when no power is present 20 60 RPM Keep Time This option controls how long the console keeps information after the minimum RPM threshold is not met Home 60 Seconds Run 30 Seconds Summary 30 Seconds engineering mode Self Power 6 4 engineering mode self power tab chapter 6 engineering mode ...

Page 25: ...engineering mode function defaults descriptions modified Clubs Default MATRIX This option allows the club to select a screen header from a list N A 6 5 engineering mode clubs tab chapter 6 engineering mode ...

Page 26: ...22 engineering mode function defaults descriptions modified Club ID This option records the Club ID of the fitness facility N A 6 6 engineering mode club id tab chapter 6 engineering mode ...

Page 27: ...0 1 ENTER on the upper display Service Mode will appear on the display Figure A 2 Select the key next to the setting that needs to be changed and follow the prompts to change 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME or press and hold the STOP key for 3 5 seconds to return to normal operation figure a 7 1 service mode overview ...

Page 28: ...Serial Number This option displays the serial number of the console and frame Accumulated Distance This option displays the accumulated workout distance since production Accumulated Time This option displays the accumulated workout time since production Show Boot Factory Setting Only service mode Setup 7 2 service mode setup tab ...

Page 29: ...25 chapter 7 service mode function defaults descriptions Keypad This option is for a keypad test service mode Test 7 3 service mode test tab ...

Page 30: ...26 chapter 7 service mode service mode function defaults descriptions Time Date Time This option sets the current date and time on the machine 7 4 service mode date time tab ...

Page 31: ...n defaults descriptions Delete This option deletes key components replacement history Create This option creates key components replacement history service mode Log 7 5 service mode log tab chapter 7 service mode ...

Page 32: ...28 8 1 Electrical Diagrams Chapter 8 Troubleshooting ...

Page 33: ...r 8V or over 15V Check the wire connections at the battery Replace the battery 0x0441 b When the UCB implements a command the LCB is not receiving this command Check the machine type in Engineering Mode Check the connections at the UCB and LCB 0x04A0 c Digital Communication Failure LCB has no return message for the UCB for 3 seconds Check the console cable connections at the UCB and LCB Replace th...

Page 34: ...esistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power WITHOUT AC PLUG Normal LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Generator power detected WITH AC PLUG NORMAL LED 2 LED 9 On LED 1 On AC plug detected LED 5 Off No Generator power detected led 1 led 5 8 3 LCB LED instructions Chapter 8 Troubleshooting ...

Page 35: ...put Normal for a powered unit If unpowered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks If LED 9 is OFF LCB is not providing 12V power to the UCB Replace the LCB solution if LEDs are normal 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is st...

Page 36: ...ed Replace the LCB If LED1 is OFF No AC power cord plugged in Normal for an unpowered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks Solution if leds are normal 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is still present after the UCB and console cable are replaced replace the LCB le...

Page 37: ... display c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure B d Even if the keypad ribb...

Page 38: ...ST on the display c Press the key next to KEYPAD on the display d The entertainment keypad can now be tested Press various keys to see if the console is recognizing the correct keys Figure A If not proceed to Step 2 2 There are 2 different entertainment keypads available for the U7x Bike To change which key sequence is utilized a Press ENTER 3 0 6 0 ENTER on the upper keypad b The console should c...

Page 39: ...ing variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary depending on the RPM The generator should output 120 VAC at 94 RPM 3 If the generator does not have variable power replace the generator 4 If the generator does have variable power replace the LCB f...

Page 40: ...king noise Possible causes 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the crank 2 Replace the crank or axle as needed 3 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole see Section 9 13 b ...

Page 41: ...R grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Recenter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap 3 Replace the chest strap 4 If there is no HR present replace the HR grips 5 If there is a HR present but it is much higher than normal replace the HR board 6 If replacing the HR grips and board doe...

Page 42: ...sole 3 For a fuzzy or unclear picture see the TV programming instructions in Section 10 6 If the TV is still fuzzy or unclear after programming a Check the coax connection at the entertainment port Figure A b Remove the 4 screws holding the console to the console mast and check the coax connection at the console Figure B c Move the coax cable to directly plug into the back of the console bypassing...

Page 43: ... HR connections from the defective console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection and attach the console to the mast using the 4 screws 5 Test the bike for function as outlined in Section 8 20 Figure A Figure B ...

Page 44: ...ebar to the console mast being careful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective handlebar Figure D 4 Reverse Steps 1 3 to install a new handlebar 5 Test the bike for function as outlined in Section 8 20 Figure A Figure B Figure c figure d ...

Page 45: ...the plastic of the HR grip Figure A 2 Disconnect the HR grip wire and remove the metal plate Figure B 3 Remove the 3 screws holding the HR grip together Figure C 4 Disconnect the level button and remove the two halves of the HR grip Figure D 5 Reverse Steps 1 4 to install new HR grips 6 Test the bike for function as outlined in Section 8 20 Figure A Figure B Figure C Figure D ...

Page 46: ...R REPLACEMENT Chapter 9 Part Replacement Guide 1 Locate the cup holder on the back of the console Figure A 2 Pull up and remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder Figure A Figure B ...

Page 47: ...ed in Section 8 1 2 Remove the back cover of the console Figure A 3 Unplug and remove the faulty overlay Figure B 4 Clean the console area with alcohol to remove any left over adhesive Figure C 5 Remove the protective film over the display window of the overlay Figure D Figure A Figure B Figure C Figure D ...

Page 48: ... from the back of the overlay Figure E 7 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 8 Match the overlay to the cutout on the console Figure G 9 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED Chapter 9 Part Replacement Guide ...

Page 49: ...ay to keep it in place then remove the protective film Figure H I 10 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J 11 Use the same procedure to replace any additional faulty overlays NOTE Overlays can not be reused 12 Test the bike for function as outlined in Section 8 20 ...

Page 50: ...f the console mast Figure A and remove the 4 screws holding the console mast to the frame Figure B 4 Pull the wires out the bottom of the console mast and remove the mast Figure C 5 When installing a new console mast be sure to pull the console wires up through the new mast prior to installing the 4 screws into the frame 6 Test the bike for function as outlined in Section 8 20 Figure A Figure B fi...

Page 51: ...ement Chapter 9 Part Replacement Guide Figure B Figure A 1 Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad ...

Page 52: ...he seat adjustment pin Figure A 2 Pull the seat post upward until the stem comes away from the frame Figure B 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure C 4 Reverse Steps 1 3 to install a new seat post Figure A Figure B Figure C ...

Page 53: ...t post upward until the stem comes away from the frame and set it aside Figure B 3 Remove the rubber boot that rests at the bottom of the seat post Figure C 4 Grab the lip of the seat post insert and remove it from the seat post Figure D 5 Reverse Steps 1 4 to install a new seat post insert Figure A Figure B Figure C Figure D ...

Page 54: ...ench to remove the pedal from the crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1 2 to install a new pedal Figure A Figure B ...

Page 55: ...ost boot Figures B C 4 Remove the 13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E 6 Once the screws are removed from both side shrouds lift the shrouds away from the frame NOTE You will need to angle the shroud so that the crank passes through the hole in the shroud figure a figure b figure c figure d figure e ...

Page 56: ... the cover onto the lower board and remove the cover Figure A 3 Disconnect the 3 wire connections to the lower board Figure B 4 Remove the 2 screws holding the lower board to the frame Figure C and remove the lower board 5 Reverse Steps 1 4 to install a new lower board 6 Test the bike for function as outlined in Section 8 20 figure a figure b figure c ...

Page 57: ...he belt off of the pulley Figure A 3 Remove the belt Figure B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring Figure C If more tension is needed on the drive belt multiple holes are available for the lower spring attachment Figure D 5 Test the bike for function as outlined in Section 8 20 fIGURE a fIGURE b fIGURE c figure d ...

Page 58: ...ion on the ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove the ECB belt Figure D 5 Reverse Steps 1 4 to install a new ECB belt NOTE Be sure to retension the new ECB belt to 80 ft lbs of torque 6 Test the bike for function as outlined in Section 8 20 fiGURE a fIgure b...

Page 59: ...ve the nuts putting tension on the ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove the ECB belt Figure D 5 Reverse Steps 1 4 to install a new ECB 6 Test the bike for function as outlined in Section 8 20 figure a figure b figure c figure d ...

Page 60: ...lined in Section 8 11 2 Remove the drive belt as outlined in Section 8 13 3 Loosen the nuts holding the ECB to the frame Figure A and remove the nuts putting tension on the ECB belt Figure B 4 Once the tension has been removed walk the ECB belt off of the pulley Figure C figure a figure b figure c ...

Page 61: ... the frame Figure D 6 Remove the bearing Figure E 7 Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the 60 mm nut is removed the pulley axle set can be removed from the left side of the frame Figure G 9 Reverse Steps 1 8 to install a new pulley axle set 10 Test the bike for function as outlined in Section 8 20 ...

Page 62: ...rank axle bearings in place on both sides Figure C 5 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D 6 Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threaded 7 Once the nuts are removed the crank axle can be removed from the frame from the right side 8 Reverse Steps 1 7 to install a new crank axle set 9 Test the bike a...

Page 63: ...hapter 9 Part Replacement Guide 1 Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Reverse Steps 1 2 to install a rear stabilizer Figure A Figure B ...

Page 64: ...ter 9 Part Replacement Guide 1 Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install a new front stabilizer Figure A Figure B ...

Page 65: ...y b Press the key next to SETUP on the display c Press the key next to SERIAL NUMBER on the display d Press the key next to PLATFORM on the display e Enter the last 8 digits of the serial from the base frame of the unit see Section 1 1 for serial number location f Press the key next to OK on the display to save the serial number g Press the BACK and HOME keys or press and hold the STOP key for 3 5...

Page 66: ... iPod Compatible Yes Nike iPod Compatible Yes Personal Fan Yes Technical data Resistance Technology JID Brushless Generator Power Requirements0 Self Powered or Optional 120V 60Hz AC Minimum Watts 12 Overall Dimensions L x W x H 44 x 29 x 60 111 8 x 73 7 x 152 4 cm Maximum User Weight 400 lbs 181 4 kg Unit Weight 158 lbs 71 7 kg Shipping Weight 203 lbs 92 1 kg Transport Wheel Yes USER DATA Contact ...

Page 67: ...Z13 button head screw m5 x 10L white 8 Z21 Hex head screw M8 x 20l black 8 Z22 flat washer black 8 z23 See sketch of part Z12 spring washer black 4 z31 button head screw M8 x 15L yellow 4 z32 See sketch of part Z12 spring washer yellow 4 z33 See sketch of part Z22 flat washer yellow 2 z34 See sketch of part Z11 hex head screw M8 x 25L yellow 4 Z41 See sketch of part Z31 button head screw M8 x 20l ...

Page 68: ...64 10 3 ASSEMBLY INSTRUCTIONS step 1 step 2 after these assembly steps are complete be sure to setup and test the unit as outlined in section 9 20 Chapter 10 bike specifications and assembly guide ...

Page 69: ...65 10 3 Assembly Instructions Continued Chapter 10 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 3 step 4 ...

Page 70: ...66 10 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 10 bike specifications and assembly guide Step 5 ...

Page 71: ...67 final assembly 10 3 assembly instructions continued Chapter 10 bike SPECIFICATIONS AND ASSEMBLY GUIDE ...

Page 72: ...t on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U7x 01 Bike features a vertical ratchet seat adjustment system which makes it easy and safe to change the height of the seat quickly To raise the seat pull the seat upward to the desired height and le...

Page 73: ...tempting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the bike is stable Lock the adjustment by tightening the nut against the rear foot support ...

Page 74: ...igure B 3 Press the key on the number keypad and a Menu will appear on the TV Figure C 4 Use the volume keys to move horizontally in the Menu and the channel keys to move up or down NOTE You must press buttons quickly in the Menu or it will minimize within 5 seconds 5 Move the cursor over to Channel on the top right of the Menu Figure D figure a figure b figure c figure d Chapter 10 bike specifica...

Page 75: ...utton to select it Figure F 8 If the channels are now coming in clearly press the BACK key to return to normal operation Figure G 9 If the channels still are not coming in or are showing in black and white return to CHANNEL SCAN and then change the CABLE SYSTEM to match your incoming cable frequency Figure H Re select START TO SCAN once this has been changed 10 If the channels are still not coming...

Page 76: ...cleared Figure A 3 Insert the USB drive into the Reprogram Port in the back of the console back cover Figure B 4 The upgrade procedure will run automatically Figure C 5 When the update is complete the display will prompt to remove the USB drive Figure D 6 Power should cycle automatically once the USB drive is removed Once the unit powers back up test for function as outlined in Section 9 20 figure...

Page 77: ...73 NOTES ...

Page 78: ...74 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1 ...

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Matrix U7X-01, Service Manual

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