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Matrix S7X-01 Service Manual Download Page 69

65

10.2 fASteNerS AND ASSeMbly toolS

QUANTITY PART # 

SKETCH

DESCRIPTION

PACKAGE 

COLOR

1

Z52

5MM ALLEN WRENCH

PURPLE

1

Z53

6 MM ALLEN WRENCH

PURPLE

1

Z50

#2 PHILLIPS 

SCREWDRIVER

PURPLE

8

Z01

SOCKET HEAD SCREW 

(M8 x 16L)

YELLOW

17

Z02

LOCK WASHER

YELLOW, 

GREEN, 

BLACK

2

Z03

SCREW SET

GREEN

7

Z05

BUTTON HEAD SCREW 

(M8 x 16L)

GREEN

8

Z06

ARC WASHER

GREEN

4

Z07

BUTTON HEAD SCREW 

(M8 x 40L)

BLACK

4

Z09

BUTTON HEAD SCREW 

(M5 x 15L)

RED

2

Z10

BUTTON HEAD SCREW 

(M8 x 45L)

GREEN

2

Z11

SOCKET HEAD SCREW 

(M8 x 25L)

YELLOW

CHApter 10: Stepper SpeCIfICAtIoN AND ASSeMbly gUIDe

Summary of Contents for S7X-01

Page 1: ...S 7 x 0 1 S t e p p e r S ER V I C E M A N U A l...

Page 2: ......

Page 3: ...rget Heart Rate 10 4 6 Workout Setup Steps Constant Watts 10 CHAPTER 5 Manager MODE 5 1 Manager Mode 11 5 2 Manager Mode About Tab 12 5 3 Manager Mode Time Tab 13 5 4 Manager Mode Defaults Tab 14 5 5...

Page 4: ...er Stationary Handlebar Replacement 45 9 9 Rear Stabilizer Cover Replacement 46 9 10 Rear Stabilizer Replacement 47 9 11 Shrouds Replacement 48 9 12 Lower Control Board Replacement 49 9 13 ECB Electro...

Page 5: ...ation A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor Chapter 1...

Page 6: ...2 1 1 SERIAL NUMBER LOCATION CONTINUED universal console serial number location Chapter 1 serial number location...

Page 7: ...ld have a clearance of 20 on the back side from the wall or other equipment This zone is to allow easy access to the Stepper and gives the user an easy exit path from the machine If the site has a hea...

Page 8: ...insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working p...

Page 9: ...ust and dirt 3 1 recommended cleaning tips 3 2 Check for damaged parts DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness System...

Page 10: ...hat require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises...

Page 11: ...s 3 operating speeds TOGGLE DISPLAY Allows the user to select what information is displayed on the console S7x ENTERTAINMENT ZONE iPOD Will take the user directly to the iPod screen to allow for iPod...

Page 12: ...s to set 5 The display will read 3 2 1 and then the program will begin RANDOM A level based workout that randomly adjusts the resistance of the machine 1 Start stepping and press the key next to RANDO...

Page 13: ...0 111 118 119 128 129 140 140 46 55 94 94 104 105 115 116 120 121 129 130 135 135 56 65 95 95 104 105 112 113 118 119 128 129 139 139 65 90 90 102 103 115 116 122 123 128 129 134 134 FITNESS TEST The...

Page 14: ...grab these sensors in any program to view your current heart rate 1 Start stepping and press the key next to TARGET HEART RATE 2 Select the key next to AGE and follow the prompts to set 3 Select the k...

Page 15: ...ENTER on the upper display Manager Mode will appear on the display Figure A 2 Select the key next to the setting that needs to be changed and follow the prompts to change 3 Press the ENTER key once th...

Page 16: ...fault On Controls whether there is a key sound when a key is pressed and whether it is a beep or through the speakers On Off Out of Order Default Off This option allows the club to put the console int...

Page 17: ...he club to set the maximum workout duration limits during peak and non peak hours Maximum 99 Minutes Minimum 5 Minutes Pause Time Default 5 Minutes This option controls the default pause time Maximum...

Page 18: ...0 Minimum 10 Weight Default 150 lbs 68 kg This option controls the default weight used in the calorie calculations Displayed in pounds or kilograms Maximum 400 lbs 180 kg Minimum 80 lbs 36 kg Gender D...

Page 19: ...tion allows the user to select a flag for a specific language N A language English German flag unit Mile Mile KM KM KM language Spanish Dutch Italian Japanese flag unit km km km km km language Chinese...

Page 20: ...p Channels 1 999 Volume Default 1 This option controls the default TV volume on start up Maximum 17 Minimum 1 Channel Scan This option scans the local TV system for channels N A External TV Default Of...

Page 21: ...pper display Engineering Mode will appear on the display Figure A 2 Select the key next to the setting that needs to be changed and follow the prompts to change 3 Press the ENTER key once the desired...

Page 22: ...18 engineering mode function defaults descriptions modified Errors This option displays the error code history N A 6 2 engineering mode errors tab Chapter 6 engineering mode...

Page 23: ...19 engineering mode function defaults descriptions modified Statistics This option displays the workout information for the unit N A 6 3 engineering mode statistics tab Chapter 6 engineering mode...

Page 24: ...ption controls the minimum RPM limit to operate other functions when no power is present 20 60 RPM Keep Time This option controls how long the console keeps information after the minimum RPM threshold...

Page 25: ...ngineering mode function defaults descriptions modified Clubs Default MATRIX This option allows the club to select a screen header from a list N A 6 5 engineering mode clubs tab Chapter 6 engineering...

Page 26: ...22 6 6 ENGINEERING MODE club id tab engineering mode function defaults descriptions modified Club ID This option records the Club ID of the fitness facility N A Chapter 6 engineering mode...

Page 27: ...0 0 1 ENTER on the upper display Service Mode will appear on the display Figure A 2 Select the key next to the setting that needs to be changed and follow the prompts to change 3 Press the ENTER key...

Page 28: ...displays the serial number of the console and frame Accumulated Distance This option displays the accumulated workout distance since production Accumulated Time This option displays the accumulated wo...

Page 29: ...25 function defaults descriptions Keypad This option is for a keypad test service mode Test 7 3 service mode test tab Chapter 7 service mode...

Page 30: ...26 service mode function defaults descriptions Time Date Time This option sets the current date and time on the machine 7 4 service mode date time tab Chapter 7 service mode...

Page 31: ...defaults descriptions Delete This option deletes key components replacement history Create This option creates key components replacement history service mode Log 7 5 service mode log tab Chapter 7 s...

Page 32: ...28 8 1 electrical diagrams Chapter 8 troubleshooting...

Page 33: ...al Communication Failure LCB has no return message for the UCB for 3 seconds Check the console cable connections at the UCB and LCB Replace the UCB or LCB as needed 0x0201 a Low voltage on the battery...

Page 34: ...ration LED 7 Status 2 Resistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power WITHOUT AC PLUG Normal LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Gener...

Page 35: ...an unpowered unit If LED 5 is OFF Generator has no RPM output Normal for a powered unit If unpowered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and...

Page 36: ...CB is damaged Replace the LCB If LED1 is OFF No AC power cord plugged in Normal for an unpowered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and U...

Page 37: ...ess the key next to KEYPAD on the display c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections o...

Page 38: ...key next to KEYPAD on the display d The entertainment keypad can now be tested Press various keys to see if the console is recognizing the correct keys Figure A If not proceed to Step 2 2 There are 2...

Page 39: ...4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Recenter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the che...

Page 40: ...ll not power up replace the console 3 For a fuzzy or unclear picture see the TV programming instructions in Section 10 5 If the TV is still fuzzy or unclear after programming a Check the coax connecti...

Page 41: ...and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console mast until they are clear of the console mast connection and attach the...

Page 42: ...o the console mast being careful to support the handlebar Figure A 3 Carefully pull the wires from the console mast until the connectors are free and remove the defective handlebar Figure B 4 Reverse...

Page 43: ...rip together Figure B NOTE You may need to remove the console to give access to the HR grip screws 3 Disconnect the HR grip wire and remove the metal plate Figure C 4 Disconnect the level button and r...

Page 44: ...REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder Figure A Figure B Chapter 9 part...

Page 45: ...8 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 9 Match the overlay to the cutout on the console Figure G 10 Press down on the corners of the overlay to keep i...

Page 46: ...42 9 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED Figure E Figure F Figure G Figure H figure i figure j Chapter 9 part replacement guide...

Page 47: ...t the bottom of the console mast Figure B and remove the 4 screws holding the console mast to the frame Figure C 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps...

Page 48: ...gure B 3 Remove the 2 screws holding the bottom of the defective upper stationary handlebar to the lower stationary handlebar Figure C 4 This will allow you to remove the upper stationary handlebar Fi...

Page 49: ...handlebar as outlined in Section 9 7 2 Remove the 2 screws holding the lower stationary handlebar to the rear stabilizer Figure A 3 This will allow you to remove the lower stationary handlebar from t...

Page 50: ...ve the 4 screws holding the rear stabilizer cover to the frame Figure A 2 Pull the rear stabilizer cover upward and off the unit Figure B 3 Reverse Steps 1 2 to install a new rear stabilizer cover Fig...

Page 51: ...e rear stabilizer cover as outlined in Section 9 9 4 Remove the 4 screws holding the rear stabilizer to the frame and remove the stabilizer Figure A 5 Reverse Steps 1 4 to install a new rear stabilize...

Page 52: ...ws holding the right side shroud to the frame Figure A 2 Remove the 10 screws holding the left side shroud to the frame Figure B 3 Figure C shows the stepper with both shrouds removed figure a figure...

Page 53: ...oard Figure A 3 Remove the 2 screws holding the lower board to the frame Figure B and remove the lower board 4 Reverse Steps 1 3 to install a new lower board 5 Test the stepper for function as outline...

Page 54: ...the belt off of the ECB pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This wi...

Page 55: ...51 figure d figure e figure f fIGURE c 9 13 ECb belt replacement continued Chapter 9 part replacement guide...

Page 56: ...B 4 Once the nut from the tension eye bolt has been removed the ECB belt can be walked off the ECB pulley Figure C 5 Disconnect the ECB wire harness Figure D and remove the ECB 6 Reverse Steps 1 5 to...

Page 57: ...removed the ECB belt can be walked off the ECB pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive p...

Page 58: ...54 figure c figure d 9 15 center axle replacement continued figure f figure e Chapter 9 part replacement guide...

Page 59: ...drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figures F 8 Disconnect the 2 pedal belt springs from the around the dri...

Page 60: ...56 Figure E Figure F FIgure G 9 16 drive belt Replacement continued figure h Chapter 9 part replacement guide...

Page 61: ...he belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figure F 8 Disconnect the 2 pedal belt springs from...

Page 62: ...58 figure e figure f figure g figure h 9 17 drive axle set replacement continued Chapter 9 part replacement guide...

Page 63: ...ned in Section 9 11 2 Remove the 4 screws under the pedal frame going up into the plastic Figures A B 3 This will allow you to remove the pedal Figure C 4 Reverse Steps 1 3 to install a new pedal figu...

Page 64: ...m the pedal frame Figure B 4 Disconnect the pedal belt spring from the drive axle set and remove the pedal belt Figure C 5 Reverse Steps 1 4 to install a new pedal belt NOTE When reinstalling a new pe...

Page 65: ...2 screws on the pedal retension bracket Figure A 4 This will allow you to remove the belt from the pedal frame Figure B 5 Remove the snap ring holding the pedal arm to the frame Figure C 6 Remove the...

Page 66: ...the 2 wires going to the battery Figure A 3 Remove the 2 wing nuts holding the battery to the frame Figure B and remove the battery 4 Reverse Steps 1 3 to install a new battery 5 Test the stepper for...

Page 67: ...rcising While moving listen for any odd noises or squeaks 2 After stopping movement press the GO button and begin stepping 3 Grasp the hand grips to check for proper heart rate response 4 Press the le...

Page 68: ...n German Spanish French Dutch Portuguese Japanese Technical Data Resistance Technology JID Brushless Generator Resistance Levels 25 Minimum Watts 18 Power Requirements Self powered power optional Dime...

Page 69: ...urple 8 z01 Socket head screw M8 x 16l Yellow 17 z02 Lock Washer Yellow green black 2 z03 screw set green 7 z05 button head screw m8 x 16L green 8 Z06 arc washer green 4 Z07 button head screw m8 x 40l...

Page 70: ...66 10 3 ASSEMBLY INSTRUCTIONS step 1 step 2 Chapter 10 stepper specification and assembly guide...

Page 71: ...67 10 3 Assembly Instructions Continued step 3 Chapter 10 stepper specification and assembly guide...

Page 72: ...68 step 4 10 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 10 stepper specification and assembly guide...

Page 73: ...69 final assembly 10 3 assembly instructions continued Chapter 10 stepper specification and assembly guide...

Page 74: ...indicates that your stepper needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leve...

Page 75: ...Channel on the top right of the Menu Figure D and go down to CHANNEL SCAN use the volume button to select it Figure E 6 Move the cursor down to START TO SCAN and use the volume button to select it Fig...

Page 76: ...72 figure e figure f figure g figure h 10 5 tv programming instructions continued Chapter 10 stepper specification and assembly guide...

Page 77: ...t the USB drive into the Reprogram Port in the back of the console back cover Figure B 4 The upgrade procedure will run automatically Figure C 5 When the update is complete the display will prompt to...

Page 78: ...74 NOTES...

Page 79: ...75 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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