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Matrix R7XE-02 Bike, Service Manual

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CHAPTeR 1: SeRiAl NUMBeR loCATioN

  ................................................................... 

1

CHAPTeR 2: iMPoRTANT SAfeTy iNSTRUCTioNS 

2.1 

Read and Save These Instructions  ........................................................................... 3

2.2 

Electrical Requirements  ............................................................................................ 4

CHAPTeR 3: PReVeNTATiVe MAiNTeNANCe

3.1 

Recommended Cleaning Tips  ................................................................................... 5

3.2 

Check for Damaged Parts ......................................................................................... 5

3.3 

Care and Maintenance Instructions  .......................................................................... 6

3.4 

Touch Screen Care & Cleaning.................................................................................. 7

CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN

4.1 

Console Description  .................................................................................................. 8

4.2 

Workout Setup Steps ................................................................................................. 9

CHAPTeR 5: MANAgeR MoDe

5.1 

Manager Mode Overview ........................................................................................... 10

5.2 

Manager Mode - About Tab ........................................................................................ 11

5.3 

Manager Mode - Time Tab ......................................................................................... 12

5.4 

Manager Mode - Defaults Tab .................................................................................... 13

5.5 

Manager Mode - TV Tab ............................................................................................ 14

5.6 

Manager Mode - Language Tab ................................................................................. 15

 

CHAPTeR 6: eNgiNeeRiNg MoDe

6.1 

Engineering Mode Overview ...................................................................................... 16

6.2 

Engineering Mode - Calibration Tab ........................................................................... 17

6.3 

Engineering Mode - Statistics .................................................................................... 18

6.4 

Engineering Mode - Errors Tab  ................................................................................. 19

6.5 

Engineering Mode - Clubs Tab ................................................................................... 20

6.6 

Engineering Mode - Club ID Tab ................................................................................ 21

 

CHAPTeR 7: SeRViCe MoDe

7.1 

Service Mode Overview ............................................................................................. 22

7.2 

Service Mode - Setup Tab .......................................................................................... 23

7.3 

Service Mode - Test Tab ............................................................................................ 24

7.4 

Service Mode - Log Tab ............................................................................................. 25

7.5 

Service Mode - Date & Time Tab ............................................................................... 26

CHAPTeR 8: TRoUBleSHooTiNg

8.1 

Electrical Diagram  ...................................................................................................... 27

8.2 

Error Codes on the Console ....................................................................................... 28

8.3 

LCB LED Indicators .................................................................................................... 29

8.4 

Display Power Issues .................................................................................................. 30

8.5 

Error 0x04A0 ............................................................................................................... 31

8.6 

Keypad Issues ............................................................................................................. 32

8.7 

Resistance Issues ....................................................................................................... 33

8.8 

Pedal Slipping ............................................................................................................. 34

8.9 

Noise Issues ................................................................................................................ 34

8.10 

Heart Rate Issues ....................................................................................................... 35

8.11 

TV Issues .................................................................................................................... 36

8.12 

Seat Issues ................................................................................................................. 37

TABle of CoNTeNTS

Summary of Contents for R7XE-02 Bike

Page 1: ...R 7 x e 0 2 B i k e S E R V I C E M A N U A l...

Page 2: ...ab 14 5 6 Manager Mode Language Tab 15 CHAPTER 6 ENGINEERINg MoDE 6 1 Engineering Mode Overview 16 6 2 Engineering Mode Calibration Tab 17 6 3 Engineering Mode Statistics 18 6 4 Engineering Mode Error...

Page 3: ...Replacement 54 9 14 Pedal Replacement 55 9 15 Front Shroud Replacement 56 9 16 Lower Control Board Replacement 57 9 17 Drive Belt Replacement 58 9 18 ECB Electronic Brake Belt Replacement 59 9 19 ECB...

Page 4: ...ation Chapter 1 Serial number location A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame poi...

Page 5: ...2 universal console serial number location 1 1 Serial Number Location Continued Chapter 1 Serial number location...

Page 6: ...or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not workin...

Page 7: ...n grounding provides a path of least resistance for electric current to reduce the risk of electric shock The bike is equipped with a cord having an equipment grounding conductor and a grounding plug...

Page 8: ...ipment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not...

Page 9: ...web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike b...

Page 10: ...ampen the cloth and clean the screen Do not spray the cleaning agent on the screen itself the drips can seep into the display or stain the bezel After cleaning make sure the surface is dry There shoul...

Page 11: ...art STOP Ends workout and shows workout summary data R7XE 02 ENTERTAINMENT ZONE iPOD Will take the user directly to the iPod screen to allow for iPod control and playlist selection VOLUME UP DOWN Adju...

Page 12: ...t rate zone The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the bike Notice that there...

Page 13: ...customize the bike for the club 1 To enter Manager Mode press ENTER 1 0 0 1 ENTER on the lower display Manager Mode will appear on the display Figure A 2 Follow the prompts to change the desired setti...

Page 14: ...e See Service Mode to edit the serial numbers Cannot be modified Accumulated Distance Total distance on the unit since production Cannot be modified Accumulated Time Total time on the unit since produ...

Page 15: ...llows the club to set the maximum workout duration limits during peak and non peak hours Maximum 99 Minutes Minimum 5 Minutes Default Time Default 60 Minutes This option controls the default program t...

Page 16: ...option controls the default user s age used in the target HR calculations Maximum 100 Minimum 10 Default Weight Default 150 lbs 68 kg This option controls the default weight used in the calorie calcu...

Page 17: ...tion controls the default TV channel on start up Channels 1 999 Volume Default 1 This option controls the default TV volume on start up Maximum 17 Minimum 1 Channel Scan This option scans the local TV...

Page 18: ...tion allows the user to select a flag for a specific language N A language English German flag unit Mile Mile KM KM KM language Spanish Dutch Italian Japanese flag unit km km km km km language Chinese...

Page 19: ...chnical settings and error history for the bike 1 To enter Engineering Mode press ENTER 2 0 0 1 ENTER on the lower display Engineering Mode will appear on the display Figure A 2 Follow the prompts to...

Page 20: ...gineering mode Calibration function defaults descriptions modified RPM Low Limit Charge Default 10 This option controls the RPM low limit to iPod charge Range 0 255 RPM Low Limit Resistance Default 10...

Page 21: ...18 engineering mode function defaults descriptions modified Statistics This option displays the workout information for the unit N A chapter 6 engineering mode 6 3 engineering mode statistics tab...

Page 22: ...19 chapter 6 engineering mode 6 4 engineering mode errors tab engineering mode function defaults descriptions modified Errors This option displays the error code history N A...

Page 23: ...ngineering mode function defaults descriptions modified Clubs Default MATRIX This option allows the club to select a screen header from a list N A chapter 6 engineering mode 6 5 engineering mode clubs...

Page 24: ...21 Chapter 6 engineering MODE engineering mode function defaults descriptions modified Club ID This option records the Club ID of the fitness facility N A 6 6 engineering mode club id tab...

Page 25: ...test and store information on the bike 1 To enter Service Mode press ENTER 3 0 0 1 ENTER on the lower display Service Mode will appear on the display Figure A 2 Follow the prompts to change the desire...

Page 26: ...on displays the serial number of the console and frame Accumulated Distance This option displays the accumulated workout distance since production Accumulated Time This option displays the accumulated...

Page 27: ...ion defaults descriptions Keypad This option is for a keypad test Touch Calibration This option starts a touch calibration Follow the cross mark moving across the screen and touch After testing 5 posi...

Page 28: ...25 Chapter 7 service MODE 7 4 service mode log tab service mode function defaults descriptions Log This option records key component replacement history...

Page 29: ...26 chapter 7 service mode 7 5 service mode date time tab service mode function defaults descriptions Time Date Time This option sets the current date and time on the machine...

Page 30: ...27 Chapter 8 TROUBLESHOOTING 8 1 Electrical Diagrams...

Page 31: ...isconnection Voltage under 8V or over 15V Check the wire connections at the battery Replace the battery 0x0441 b When the UCB implements a command the LCB is not receiving this command Check the machi...

Page 32: ...LED 6 Status 1 Program operation LED 7 Status 2 Resistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power WITHOUT AC PLUG Normal LED 2 LED 9 On LED 1 Off No AC p...

Page 33: ...present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks If LED 9 is OFF LCB is not providing 12V power t...

Page 34: ...No AC power cord plugged in Normal for an unpowered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks Solution if leds are n...

Page 35: ...UCB is damaged SOLUTION 1 Perform a touch pad calibration in Service Mode a Press ENTER 3 0 0 1 ENTER on the lower number keypad b Press TEST on the display c Press TOUCH CALIBRATION on the display d...

Page 36: ...ng variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary...

Page 37: ...bleshooting pedals slipping 8 9 Troubleshooting noise issues Knocking or creaking noise Possible causes 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is no...

Page 38: ...grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Recenter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap...

Page 39: ...rrect and the TV still will not power up replace the console 3 For a fuzzy or unclear picture see the TV programming instructions in Section 10 6 If the TV is still fuzzy or unclear after programming...

Page 40: ...ning track and the flat roller is pushed towards the top of the running track Figure B c While holding pressure with the screwdriver fully tighten the nylok nut to hold the roller bracket in place Fig...

Page 41: ...console cable and HR connections from the defective console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast unt...

Page 42: ...ding on the handlebar cover Figures A B 2 Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar Figure C 3 Remove the defective handlebar Figu...

Page 43: ...DER REPLACEMENT Chapter 9 Part Replacement Guide 1 Remove the 2 screws holding the cup holder to the frame Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder Fig...

Page 44: ...y overlay Figure B 4 Clean the console area with alcohol to remove any left over adhesive Figure C 5 Peel part of the protective film from the back of the overlay keypad Figure D 6 Push the overlay ke...

Page 45: ...the corners of the overlay keypad to keep it in place Then remove the protective film Figures G H 8 Once the overlay keypad is in the correct position press down on it to adhere it in positions Figur...

Page 46: ...With the rubber boot lifted remove the 4 screws holding the console mast to the frame Figure B 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps 1 5 to install a...

Page 47: ...ent Chapter 9 Part Replacement Guide Figure B Figure A 1 Remove the 4 screws holding the seat pad to the seat frame Figure A 2 Lift the seat pad away from the seat frame Figure B 3 Reverse Steps 1 2 t...

Page 48: ...the 8 screws holding the plastic cover onto the back of the seat pad and remove it Figure A 2 Remove the 4 screws holding the back pad onto the seat frame Figure B 3 Remove the back pad Figure C 4 Re...

Page 49: ...7 3 Disconnect the heart rate wiring exposed when the seat pad is removed Figure A 4 Remove the 3 screws holding the heart rate handlebars to the seat frame Figure B 5 Remove the heart rate handlebar...

Page 50: ...he plastic of the HR grip Figure A 2 Disconnect the HR grip wire and remove the metal plate Figure B 3 Remove the 3 screws holding the HR grip together Figure C 4 Disconnect the level button and remov...

Page 51: ...n Section 8 7 3 Disconnect and remove the HR handlebar as outlined in Section 8 8 4 Remove the 4 screws holding the upper seat frame to the lower seat frame Figure A 5 Remove the upper seat frame from...

Page 52: ...n plate onto the seat frame and remove the seat position plate Figures A B 4 Disconnect the HR wiring that is exposed when the seat pad is removed and slide it out the hole in the frame so it does not...

Page 53: ...ller Figure G 7 Remove the 2 screws holding the rear end cap onto the seat track Figure H 8 Remove the end cap Figure I 9 Depress the seat position lever and pull the lower seat frame off of the seat...

Page 54: ...Guide 1 Remove the 2 screws holding the seat adjustment handle to the seat frame Figure A 2 Remove the seat adjustment handle Figure B 3 Reverse Steps 1 2 to install a new seat adjustment handle 4 Tes...

Page 55: ...hroud to the frame and left shroud and remove it Figure A 2 Remove the 6 screws holding the left side shroud to the frame and remove it Figure B 3 Figure C shows the bike with both rear shrouds remove...

Page 56: ...nch to remove the pedal from the crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the...

Page 57: ...g the right side front shroud to the frame and the left shroud and remove it Figure A NOTE You will need to angle the shrouds so that the crank passes through the hole in the shroud 3 Remove the 5 scr...

Page 58: ...lined in Section 8 13 2 Disconnect the 3 wire connections to the lower board Figure A 3 Remove the 2 screws holding the lower board to the frame Figure B and remove the lower board 4 Reverse Steps 1 3...

Page 59: ...Rotate the tension assembly to remove the tension from the belt Figure B 4 Remove the belt Figure C 5 Reverse Steps 1 4 to install a new drive belt NOTE Be sure to reattach the tension spring If more...

Page 60: ...putting tension on the ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and rem...

Page 61: ...move the nuts putting tension on the ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of th...

Page 62: ...s outlined in Section 8 17 3 Loosen the nuts holding the ECB to the frame Figure A and remove the nuts putting tension on the ECB belt Figure B 4 Once the tension has been removed walk the ECB belt of...

Page 63: ...7 Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the large nut is removed the pulley axle set can be removed from the left s...

Page 64: ...place on both sides Figure A 4 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure B 5 Use a 32 mm wrench to remove the crank axle nuts Figure C NOTE This nut is...

Page 65: ...RIAL NUMBER on the display d Press PLATFORM on the display e Enter the last 8 digits of the serial from the base frame of the unit see Section 1 1 for serial number location f Press OK on the display...

Page 66: ...Yes Fit Touch Technology Yes Wireless Data Transmitter Yes iPod Compatible Yes Nike iPod Compatible Yes Personal Fan Yes Technical data Resistance Technology JID Brushless Generator Power Requirement...

Page 67: ...k 8 Z22 flat washer black 8 z23 See sketch of part Z12 spring washer black 4 z31 button head screw M8 x 15L yellow 4 z32 See sketch of part Z22 flat washer yellow 4 z33 See sketch of part Z12 spring w...

Page 68: ...65 10 3 ASSEMBLY INSTRUCTIONS Chapter 10 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 1 step 2 after these assembly steps are complete be sure to setup and test the unit as outlined in Section 9 22...

Page 69: ...66 10 3 Assembly Instructions Continued Chapter 10 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 3...

Page 70: ...67 step 4 10 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 10 bike specifications and assembly guide Step 5...

Page 71: ...68 final assembly 10 3 assembly instructions continued Chapter 10 bike SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 72: ...imum position will allow movement through the bottom of the stroke without locking the knees or shifting in the seat The knees should have a slight bend at the point of fullest leg extension If the se...

Page 73: ...empting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow t...

Page 74: ...buttons quickly in the Menu or it will minimize within 5 seconds 6 Move the cursor over to Channel on the top right of the Menu Figure D and go down to CHANNEL SCAN use the volume button to select it...

Page 75: ...72 figure e figure f figure g figure h 10 6 tv programming instructions continued Chapter 10 Bike specifications and assembly guide...

Page 76: ...until the standby picture has been cleared Figure A 3 Insert the USB drive into the Reprogram Port in the back of the console back cover Figure B 4 The upgrade procedure will run automatically Figure...

Page 77: ...74 NOTES...

Page 78: ...75 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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