Matrix R5X-05 Service Manual Download

Page: 67 / 79

10.2 ASSEMBLY INSTRUCTIONS - CONTINUED

STEP 5

CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE

Open

PURPLE HARDWARE BAG

Attach the

SEAT BASE (11)

to the

SEAT

FRAME (10)

using 4

BOLTS (K)

, 4

SPRING

WASHERS (L)

and 4

WAVE WASHERS

PURPLE HARDWARE BAG

PART

TYPE

DESCRIPTION

QTY

SOCKET HEAD BOLT

M8X50L

SPRING WASHER

Φ8.2XΦ13.5.0X2.0T

WAVE WASHER

Φ8.2XΦ18.0X1.5T

ORANGE HARDWARE BAG

PART

TYPE

DESCRIPTION

QTY

SOCKET HEAD BOLT

M8X60L

Open

ORANGE HARDWARE BAG

Attach the

SEAT BACK (12)

to the

SEAT

FRAME (10)

using 2

BOLTS (N)

Summary of Contents for R5X-05

Page 1: ...R 5 X 0 5 B I K E S E R V I C E M A N U A L...

Page 2: ...7 Workout Setup Steps Constant Watts 10 CHAPTER 5 MANAGER MODE 5 1 Using Manager Mode 11 5 2 Manager Mode Overview 11 CHAPTER 6 ENGINEERING MODE 6 1 Using Engineering Mode 12 CHAPTER 7 SERVICE MODE 7...

Page 3: ...cement 45 9 15 Front Covers Replacement 46 9 16 Console Mast Removal 47 9 17 Lower Control Board Replacement 48 9 18 Battery Replacement 49 9 19 Drive Belt Replacement 50 9 20 Generator Replacement 51...

Page 4: ...1 1 1 SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION FRAME SERIAL NUMBER LOCATION...

Page 5: ...2 CONSOLE SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION CONTINUED SN PLACEMENT CHAPTER 1 SERIAL NUMBER LOCATION...

Page 6: ...eep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped o...

Page 7: ...d 7xi 220 V bikes require the use of a 216 250 V 50 Hz and a 15 A Dedicated Circuit with a non looped isolated neutral ground for power This outlet should be a NEMA 6 15R and have the same configurati...

Page 8: ...h a clean dry 100 lint free cloth and water soap mixture wipe down the entire console area including the hand grips and hand rails MONTHLY 1 Vacuum under and around the Bike If you need to move it unp...

Page 9: ...ILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Attempt to wobble the unit from side to side and fro...

Page 10: ...tion UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout COOL DOWN Put...

Page 11: ...display will read 3 2 1 Begin and then the program will start 4 3 WORKOUT SETUP STEPS FAT BURN ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistan...

Page 12: ...next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are...

Page 13: ...an grab these sensors in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key Then press ENTER 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 S...

Page 14: ...um Time Setting Workout time when GO is pressed or when no time is selected during program set up Default Level 1 1 30 Starting resistance when GO is pressed or when no resistance is selected during p...

Page 15: ...is blank Second Layer YY MM nnnnn YY is the year 11 12 MM is the month e g 08 09 10 nnnnn is the actual serial number Use the UP DOWN LEVEL keys to navigate the layers and the number keys to input the...

Page 16: ...ally sets the Accumulated Distance and Time Service 4 CSafe RF Test Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Service 5 Error Log Shows the last 10 errors Press and LE...

Page 17: ...14 8 1 ELECTRICAL DIAGRAMS CHAPTER 8 TROUBLESHOOTING...

Page 18: ...15 CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAMS CONTINUED...

Page 19: ...16 8 1 ELECTRICAL DIAGRAMS CONTINUED CHAPTER 8 TROUBLESHOOTING MCB POWER WIRE DIGITAL COMMUNICATION WIRE...

Page 20: ...17 8 1 ELECTRICAL DIAGRAMS CONTINUED CHAPTER 8 TROUBLESHOOTING PULSE SENSOR WIRE...

Page 21: ...18 8 1 ELECTRICAL DIAGRAMS CONTINUED CHAPTER 8 TROUBLESHOOTING RAIL CONNECT WIRE PULSE EXTENDED WIRE...

Page 22: ...19 CHAPTER 8 TROUBLESHOOTING 8 2 LCB LED INDICATORS...

Page 23: ...4A0 error check the LCB LED10 status LED10 blinking Turn off power and after 3 seconds turn on power again If console also show the 04A0 re install UCB software again If this does not resolve the issu...

Page 24: ...blinking Turn off power and after 3 seconds turn on power again If the console shows the 04A0 error skip to Step 2 LED10 off Check the connection of the digital communication wire at the UCB and LCB...

Page 25: ...LCB battery voltage is less than 6 VAC 2 SOLUTION 1 Please check the battery wire connection between the battery and LCB Figure A 2 Check the battery voltage Figure B if it is less than 6 V please plu...

Page 26: ...0441 1 SYMPTOM 02B4 Resistance type error 03A8 Control settings on the machine does not match the model setting 02AB Machine Type Error 0441 Correct packet but LCB without the function LCB does not su...

Page 27: ...net over current 01AF Electro magnet disconnected 2 SOLUTION 1 Check if the Electro magnet is short circuited or open Figure A If the resistance data shows a short open ohms or is outside the range of...

Page 28: ...OR CODE 01B4 1 SYMPTOM 01B4 Battery connection reverse protection 2 SOLUTION 1 Check the battery wire connection between the battery and LCB Figure A 2 Check the battery voltage Figure B If there is n...

Page 29: ...B FIGURE A FIGURE B NO RESISTANCE ISSUES 1 SYMPTOM No resistance 2 SOLUTION 1 Check the resistance wire connection between the ECB and LCB Figure A 2 Check if the resistance is open Figure B If there...

Page 30: ...ure B 2 Remove the console from the unit and verify continuity of the HR grip wiring With a multi meter set for ohms place one prong on the HR grip wiring coming up the console mast Figure C and the o...

Page 31: ...ess room power b If LED9 is still not lit check the incoming AC power to the LCB If the incoming power is not correct replace the power cord c Replace the LCB if all power components are OK and there...

Page 32: ...ER c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the co...

Page 33: ...from the defective console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console...

Page 34: ...careful to support the handlebar Figure A 2 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 2 wires from the handlebar and remove the defective...

Page 35: ...DER REPLACEMENT 1 Remove the 2 screws holding the cup holder to the frame Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder FIGURE A FIGURE B CHAPTER 9 PART REP...

Page 36: ...eypad is 1 Turn off power and disconnect the cord from the machine 2 Remove the console as outlined in Section 9 1 3 Remove the back cover of the console Figure A 4 Unplug and remove the faulty overla...

Page 37: ...the overlay to the cutout on the console Figure G 10 Press down on the corners of the overlay to keep it in place then remove the protective film Figure H I 11 Once the overlay is in the correct posit...

Page 38: ...ENT FIGURE B FIGURE A 1 Remove the 4 screws holding the seat pad to the seat frame Figure A 2 Lift the seat pad away from the seat frame Figure B 3 Reverse Steps 1 2 to install a new seat pad CHAPTER...

Page 39: ...PAD REPLACEMENT CHAPTER 9 PART REPLACEMENT GUIDE 1 Remove the 2 bolts holding the back pad to the seat frame Figure A 2 Remove the back pad Figure B 3 Reverse Steps 1 2 to install a new back pad FIGUR...

Page 40: ...he HR grip can be split into 2 pieces Figure B 3 Disconnect the keypad overlay and the HR plate wiring and remove the old HR grip Figure C 4 Reverse Steps 1 3 to install new HR grips The white wire sh...

Page 41: ...e the HR grips as outlined in Section 9 7 5 Disconnect the heart rate wiring Figure A 6 Remove the 4 screws holding the seat set to the seat slide set Figure B 7 Remove the upper seat set from the sea...

Page 42: ...e the 2 screws holding the end cap over to the guide rail set Figure A 3 Remove the end cap cover Figure B 4 Remove the 2 screws holding the adjust plate to the adjustable plate Figure C 5 Remove the...

Page 43: ...8 Cut the cable tie and disconnect the HR wire from seat slide set Figure G 9 Depress the seat position lever and pull off the seat slide set from the guide rail set Figure H 10 Reverse Steps 1 9 to...

Page 44: ...frame and remove it Figure A 2 Remove the 4 screws holding the right side rear cover to the frame and remove it Figure B 3 Figure C shows the bike with both rear side covers removed 4 Reverse Steps 1...

Page 45: ...a 13 mm wrench to remove the 6 screws holding the guide rail set to the frame Figure B 5 Pull the HR wires out of the guide rail set and remove the guide rail set Figure C 6 Reverse Steps 1 5 to inst...

Page 46: ...right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1 2 to install a new pedal NO...

Page 47: ...bolt that holds the crank to the drive axle set Figures A B 2 The crank can be removed Figure C 3 Reverse Steps 1 2 to install a new crank axle set NOTE Torque the bolt removed in Step 1 to 80 N m 80...

Page 48: ...2 Remove the silver cover Figure B 3 Remove the 2 screws that hold the grey cover to the frame Figure C 4 Remove the grey cover Figure D 5 Reverse Steps 1 4 to install new shrouds 6 Test the bike for...

Page 49: ...ined in Section 9 13 3 Remove the front shrouds as outlined in Section 9 14 4 Remove the 6 screws to detach the front covers from the frame Figures A B 5 Figure C shows both the front covers removed 6...

Page 50: ...onsole mast to the frame Figure A 5 Pull the wires out the bottom of the console mast and remove the mast Figure B 6 Reverse Steps 1 5 to install a new console mast NOTE When installing a new console...

Page 51: ...r control board to the frame Figure B and remove the lower control board 4 Reverse Steps 1 3 to install a new lower board Figure C shows the electrical connections to the lower board 5 Test the bike f...

Page 52: ...side crank as outlined in Section 9 13 3 Remove the right side front cover as outlined in Section 9 15 Figure A 4 Disconnect the 2 wires from the battery Figure B 5 Disconnect the 2 cable ties from th...

Page 53: ...m the frame Figure B The tensioner should now pivot away from the drive belt 5 Remove the drive belt Figure C 6 Use a straight edge to make sure that the pulley and generator pulley are in a straight...

Page 54: ...ned in Section 9 15 4 Remove the drive belt as outlined in Section 9 19 5 Cut the cable tie and disconnect the generator with ECB wire from the LCB Figures A B 6 Remove the 4 screws holding the genera...

Page 55: ...emove the black cover Figure B 3 Remove the 4 screws holding the rear stabilizer to the frame Figure C 4 Remove the rear stabilizer Figure D 5 Reverse Steps 1 4 to install a new rear stabilizer NOTE W...

Page 56: ...IDE 9 22 FRONT STABILIZER REPLACEMENT 1 Remove the 4 screws holding the rear stabilizer to the frame Figures A B 2 Remove the front stabilizer Figure C 3 Reverse Steps 1 2 to install a new front stabi...

Page 57: ...Sections 9 19 4 On the left side of the frame remove the retainer clip that holds the drive axle bearings in the frame Figure A 5 Use a hammer to hit the screw until the drive axle assembly is loose...

Page 58: ...ortion of the tool Use the M10 x 100L x 1 25P screw with a nut to attach the tool to the drive axle Figure H 11 Turn the screw until it is close into the drive axle Figure I 12 Then turn the nut until...

Page 59: ...e axle Figure N 17 Turn the screw until it is close into the drive axle Figure O 18 Then turn the nut until it is close to the cup portion of the tool Figure P 19 Use a wrench to hold the screw then t...

Page 60: ...T 22 Rotate the drive axle to make sure that the motion is smooth and that there is no wobbling to one side Figures U 23 Re install the belts as outlined in Section 9 19 24 Reverse Steps 1 2 to re as...

Page 61: ...he STOP key for 3 5 seconds to return to normal function 2 If the unit has an add on TV program the TV channels see Entertainment Owner s Manual 3 If the unit is a installed as part of a new installat...

Page 62: ...RESISTANCE LEVELS 30 WORKOUTS MANUAL ROLLING HILLS INTERVAL TRAINING RANDOM FAT BURN FITNESS TEST HEART RATE CONSTANT WATTS CSAFE READY FITLINXX CERTIFIED NO NETPULSE COMPATIBLE YES ON THE FLY PROGRAM...

Page 63: ...SPECIFICATIONS AND ASSEMBLY GUIDE A Open YELLOW HARDWARE BAGS B Attach the FRONT STABILIZER TUBE 1 to the MAIN FRAME 2 using 4 BOLTS A and 2 FLAT WASHERS B C Attach the REAR STABILIZER TUBE 3 to the...

Page 64: ...MAIN FRAME 2 using 2 BOLTS D BLACK HARDWARE BAG PART TYPE DESCRIPTION QTY C SOCKET HEAD BOLT M8X20L 2 D PHILLIP HEAD BOLT M5X12L 2 RED HARDWARE BAGS PART TYPE DESCRIPTION QTY C SOCKET HEAD BOLT M8X20L...

Page 65: ...BAG B Attach the CONSOLE HANDLEBARS 7 to the CONSOLE MAST 6 using 4 BOLTS F WHITE HARDWARE BAG PART TYPE DESCRIPTION QTY F SOCKET HEAD BOLT M8X20L 4 GREEN HARDWARE BAG PART TYPE DESCRIPTION QTY G PHIL...

Page 66: ...OTTLE HOLDERS 9 to the SEAT FRAME 10 using 4 BOLTS H BLUE HARDWARE BAG PART TYPE DESCRIPTION QTY I SOCKET HEAD BOLT M8X15L 4 J SPRING WASHER 8 2X 13 5X2 0T 4 PINK HARDWARE BAG PART TYPE DESCRIPTION QT...

Page 67: ...ME 10 using 4 BOLTS K 4 SPRING WASHERS L and 4 WAVE WASHERS M PURPLE HARDWARE BAG PART TYPE DESCRIPTION QTY K SOCKET HEAD BOLT M8X50L 4 L SPRING WASHER 8 2X 13 5 0X2 0T 4 M WAVE WASHER 8 2X 18 0X1 5T...

Page 68: ...IONS AND ASSEMBLY GUIDE NOTE All hardware for this step is pre installed A Attach the CONSOLE CABLES 5 to the CONSOLE 13 B Attach the CONSOLE 13 to the CONSOLE MAST 6 using 4 PRE INSTALLED BOLTS 14 C...

Page 69: ...66 FINAL ASSEMBLY 10 2 ASSEMBLY INSTRUCTIONS CONTINUED CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 70: ...e adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push dow...

Page 71: ...ning the bike in its intended location check its stability by attempting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not restin...

Page 72: ...program the television 1 Remove the console from the unit as outlined in Section 9 1 2 Remove the 6 screws holding the console front to the back and split the console Figures A B 3 Remove the 2 screws...

Page 73: ...ed in Step 3 Figure H NOTE Steps 8 13 should only be done if installing a MYE TV the PCTV does not use the entertainment overlay 8 Remove the existing heart rate overlay from the lower portion of the...

Page 74: ...ack connector to the power wire coming up the console mast from the base of the unit 16 Plug the side of the controller wire labeled To Console into the CSafe board mounted on the console back Figure...

Page 75: ...Figure U The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket 20 Mount the console back onto the unit making sure to make all the n...

Page 76: ...racket being sure to tuck the tabs of the plate installed during Step 20 into the console plastic Figure BB 28 Mount the TV to the TV bracket using 4 screws sent with the TV Figure CC 29 Put the back...

Page 77: ...into the console and press ENTER 9 0 0 1 ENTER on the keypad and the USB will create the folders Figure A 2 Copy the software files into the UCB folder on the USB flash drive the access should read MA...

Page 78: ...75 NOTES...

Page 79: ...76 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO...

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