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CHAPTER 2

MAINTENANCE & SAFETY

IMPORTANT SAFETY INFORMATION

It is the sole responsibility of the purchaser of MATRIX products to instruct all individuals, whether

they are the end user or supervising personnel on proper usage of the equipment.

It is recommended that all users of MATRIX exercise equipment be informed of the following

information prior to its use.

Do not use any equipment in any way other than designed or intended by the manufacturer. It is

imperative that MATRIX equipment be used properly to avoid injury.

INSTALLATION

STABLE AND LEVEL SURFACE: MATRIX exercise equipment must be installed on a stable base

and properly leveled.

SECURING EQUIPMENT: Manufacturer recommends that all stationary MATRIX strength

equipment be secured to the floor to stabilize equipment and eliminate rocking or tipping over. This

must be performed by a licensed contractor.

Under no circumstances should you slide equipment across the floor due to risk of tipping. Use

proper materials handling techniques and equipment recommended by OSHA. All anchor points

must be able to withstand 750 lbf. (3.3 kN) pull-out force.

MAINTENANCE

DO NOT use any equipment that is damaged and or has worn or broken parts. Use only

replacement parts supplied by your country’s local MATRIX dealer.

MAINTAIN LABELS AND NAMEPLATES: Do not remove labels for any reason. They contain

important information. If unreadable or missing, contact your MATRIX dealer for a replacement.

MAINTAIN ALL EQUIPMENT: Preventative maintenance is the key to smooth operating equipment

as well as keeping your liability to a minimum. Equipment needs to be inspected at regular

intervals.

Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is

qualified to do so. MATRIX dealers will provide service and maintenance training at our corporate

facility upon request.

ADDITIONAL NOTES

This equipment should only be used in supervised areas where access and control is specifically

regulated by the owner. It is up to the owner to determine who is allowed access to this training

equipment. The owner should consider a user’s: degree of reliability, age, experience, etc.

This training equipment meets industry standards for stability when used for its intended purpose in

accordance with the instructions provided by the manufacturer.

This equipment is for indoor use only. This training equipment is a Class S product (designed for

use in a commercial environment such as a fitness facility). This training equipment is in

compliance with EN ISO 20957-1 and EN 957-2.

Summary of Contents for MG Smith

Page 1: ...JOHNSON Issue date Edition 01 Doc No Revision date Edition time Page 10 PL219 MG Smith SERVICE MANUAL Approval Review Editor Hans Kong ...

Page 2: ...HAPTER 2 MAINTENANCE SAFETY 2 CHAPTER 3 ASSEMBLY INSTRUCTION 4 CHAPTER 4 TROUBLESHOOTING 6 4 1 Weight Lifting Mast Is Not Level When Using 6 4 2 Steel Rope Fault 7 CHAPTER 5 PARTS REPLACEMENT 8 5 1 Guide Rod 8 5 2 Lifting Mast 9 5 3 Steel Rope 10 ...

Page 3: ...1 CHAPTER 1 SERIAL NUMBER LOCATION ...

Page 4: ...r has worn or broken parts Use only replacement parts supplied by your country s local MATRIX dealer MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact your MATRIX dealer for a replacement MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smooth operating equipment as well as keeping your liability to a...

Page 5: ...ged to prevent unintentional movement and to avoid injury 4 Sit on bench if applicable and get into appropriate position for exercise 5 Exercise using no more weight than you can safely lift and control 6 In a controlled manner perform exercise 7 Return weight to its fully supported start position TORQUE VALUES TORQUE VALUES M12 Bolt Nyloc Nut Flowdrill 135 Nm 100 ft lbs M10 Bolt Nyloc Nut Flowdri...

Page 6: ...4 CHAPTER 3 ASSEMBLY INSTRUCTION ...

Page 7: ...5 CHAPTER 3 ASSEMBLY INSTRUCTION ...

Page 8: ...ck if the ground or frame base is flat 2 Check if the lifting mast is bent 3 Check if the guide rod is bend or not vertical to the ground 4 Check if the steel rope is loosen or broken After finding the root problem turn to the parts replacement section and replace the relevant part ...

Page 9: ... if steel rope body is broken 2 Check if steel rope is properly connected to lifting mast or balance plate 3 Check if steel rope is properly across the pulley After finding the root problem turn to the parts replacement section and replace the relevant part ...

Page 10: ... REPLACEMENT 5 1 Guide Rod 1 Remove the weight plate if needed Figure A 2 Remove the rod stopper plate Figure B 3 Lift the rod out of the slipping sleeve Figure C 4 Reverse step 3 1 to restore Figure A Figure B Figure C ...

Page 11: ...e the guide rods as section 5 1 2 Disconnect the steel rope link to the mast Figure A 3 Remove the whole lifting mast 4 Remove the connect tube with fixing screw Figure B 5 Remove the slipping sleeve Figure C 6 Reverse step 5 1 to restore Figure A Figure B ...

Page 12: ... 1 Disconnect the rope link to mast as section 5 2 2 Remove the pulleys Figure A 3 Remove the stopper plate Figure B 4 Pull out the balance plate and disconnect the other hand of steel rope Figure C 5 Reverse step 4 1 to restore Figure A Figure B Figure C ...

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