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JOHNSON

Issue date

Edition

01

Doc No.

Revision

date

Edition time

Page

10

PL219

MG Smith

SERVICE MANUAL

Approval

Review

Editor

Hans Kong

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2
3
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Summary of Contents for MG Smith

Page 1: ...JOHNSON Issue date Edition 01 Doc No Revision date Edition time Page 10 PL219 MG Smith SERVICE MANUAL Approval Review Editor Hans Kong ...

Page 2: ...HAPTER 2 MAINTENANCE SAFETY 2 CHAPTER 3 ASSEMBLY INSTRUCTION 4 CHAPTER 4 TROUBLESHOOTING 6 4 1 Weight Lifting Mast Is Not Level When Using 6 4 2 Steel Rope Fault 7 CHAPTER 5 PARTS REPLACEMENT 8 5 1 Guide Rod 8 5 2 Lifting Mast 9 5 3 Steel Rope 10 ...

Page 3: ...1 CHAPTER 1 SERIAL NUMBER LOCATION ...

Page 4: ...r has worn or broken parts Use only replacement parts supplied by your country s local MATRIX dealer MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact your MATRIX dealer for a replacement MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smooth operating equipment as well as keeping your liability to a...

Page 5: ...ged to prevent unintentional movement and to avoid injury 4 Sit on bench if applicable and get into appropriate position for exercise 5 Exercise using no more weight than you can safely lift and control 6 In a controlled manner perform exercise 7 Return weight to its fully supported start position TORQUE VALUES TORQUE VALUES M12 Bolt Nyloc Nut Flowdrill 135 Nm 100 ft lbs M10 Bolt Nyloc Nut Flowdri...

Page 6: ...4 CHAPTER 3 ASSEMBLY INSTRUCTION ...

Page 7: ...5 CHAPTER 3 ASSEMBLY INSTRUCTION ...

Page 8: ...ck if the ground or frame base is flat 2 Check if the lifting mast is bent 3 Check if the guide rod is bend or not vertical to the ground 4 Check if the steel rope is loosen or broken After finding the root problem turn to the parts replacement section and replace the relevant part ...

Page 9: ... if steel rope body is broken 2 Check if steel rope is properly connected to lifting mast or balance plate 3 Check if steel rope is properly across the pulley After finding the root problem turn to the parts replacement section and replace the relevant part ...

Page 10: ... REPLACEMENT 5 1 Guide Rod 1 Remove the weight plate if needed Figure A 2 Remove the rod stopper plate Figure B 3 Lift the rod out of the slipping sleeve Figure C 4 Reverse step 3 1 to restore Figure A Figure B Figure C ...

Page 11: ...e the guide rods as section 5 1 2 Disconnect the steel rope link to the mast Figure A 3 Remove the whole lifting mast 4 Remove the connect tube with fixing screw Figure B 5 Remove the slipping sleeve Figure C 6 Reverse step 5 1 to restore Figure A Figure B ...

Page 12: ... 1 Disconnect the rope link to mast as section 5 2 2 Remove the pulleys Figure A 3 Remove the stopper plate Figure B 4 Pull out the balance plate and disconnect the other hand of steel rope Figure C 5 Reverse step 4 1 to restore Figure A Figure B Figure C ...

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