Matrix H3XE-01 Service Manual Download

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LED INDICATOR

DESCRIPTION

LED 1

RPM (AC Plug In).

LED 2

+5V

LED 3

+15V

LED 4

Bus Voltage

LED 5

RPM (Generator).

LED 6

Status 1 (Program operation).

LED 7

Status 2 (Resistance value in middle 1/2 VCC).

LED 8

Status 3 (Digital Communication).

LED 9

+12V (Console Power).

8.3 LCB LED INSTRUCTIONS

WITHOUT AC PLUG - NORMAL

LED 2 - LED 9 - On.

LED 1 - Off (No AC plug detected).

LED 5 - On (Generator power detected),

WITH AC PLUG - NORMAL

LED 2 - LED 9 - On.

LED 1 - On (AC plug detected).

LED 5 - Off (No Generator power detected).

LED 1

LED 5

CHAPTER 8: TROUBLESHOOTING

Summary of Contents for H3XE-01

Page 1: ...H 3 X E 0 1 B I K E S E R V I C E M A N U A L...

Page 2: ...e Language Tab 12 5 6 Manager Mode TV Tab 13 5 7 Manager Mode Other Tab 13 CHAPTER 6 ENGINEERING MODE 6 1 Engineering Mode Overview 14 6 2 Engineering Mode Errors 14 6 3 Engineering Mode Statistics 15...

Page 3: ...4 Battery Replacement 49 9 15 Drive Belt Replacement 50 9 16 Generator Belt Replacement 51 9 17 Generator Replacement 52 9 18 Pulley Axle Set Replacement 53 9 19 Crank Axle Set Replacement 55 9 20 Rea...

Page 4: ...AL NUMBER LOCATION A serial number plate is located behind the seat in the seat track There is also a serial number tag on the middle of the main frame pointed towards the floor CHAPTER 1 SERIAL NUMBE...

Page 5: ...hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or h...

Page 6: ...Bike will be plugged in follow the requirements below MATRIX DEDICATED CIRCUIT ELECTRICAL REQUIREMENT INFO All Matrix Bikes require the use of a 15 amp or 20 amp dedicated circuit with a non looped i...

Page 7: ...ipment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not...

Page 8: ...ook and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike before and after each use including a Use a damp soft cloth wi...

Page 9: ...the Bike into Cool Down Mode H3XE ENTERTAINMENT ZONE TV Will take the user directly to the TV screen VOLUME UP DOWN Adjusts the volume output through the headphone jack of either integrated console TV...

Page 10: ...o Level and follow the prompts to set 3 Select the key next to Time and follow the prompts to set 4 Select the key next to Weight and follow the prompts to set 5 Select the key next to GO and the disp...

Page 11: ...of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages completed...

Page 12: ...Start pedaling and press the key next to TARGET HEART RATE 2 Select the key next to Age and follow the prompts to set 2 Select the key next to Percent of HR and follow the prompts to set 3 Select the...

Page 13: ...seconds to return to normal operation NOTE If a setting has been changed the unit and console power should be reset Cycle the power switch and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3...

Page 14: ...EFAULTS TAB FUNCTION DEFAULTS DESCRIPTION MODIFIED Level Default 1 This option controls the default program level Max 1 Min 20 Age Default 30 This option controls the default user s age used in the ta...

Page 15: ...tion allows the user to select a flag for a specific language N A LANGUAGE English German FLAG UNIT Mile Mile KM KM KM LANGUAGE Spanish Dutch Italian Japanese FLAG UNIT KM KM KM KM KM LANGUAGE Chinese...

Page 16: ...to be programmed Press on the number keypad N A External TV Default Off This option controls the external TV power NOTE The TV will only work in AC Plug in Mode On Off Remote TV Default Off This opti...

Page 17: ...NTER key once the desired setting is correct to save 4 Press HOME or press and hold the STOP key for 3 5 seconds to return to normal operation NOTE If a setting has been changed the unit and console p...

Page 18: ...is option controls the minimum RPM limits for operation 25 60 RPM Disconnect This option controls the minimum RPM limit to operate other functions when no power is present 20 60 RPM Keep Time This opt...

Page 19: ...is option allows the club to select a screen header from a list N A 6 5 ENGINEERING MODE CLUBS TAB ENGINEERING MODE FUNCTION DEFAULTS DESCRIPTIONS MODIFIED Club ID This option records the Club ID of t...

Page 20: ...eds to be changed and follow the prompts to change 3 Press the ENTER key once the desired setting is correct to save 4 Press HOME or press and hold the STOP key for 3 5 seconds to return to normal ope...

Page 21: ...n displays the serial number of the console and frame Accumulated Distance This option displays the accumulated workout distance since production Accumulated Time This option displays the accumulated...

Page 22: ...press OK V YY MM nnnnn V is the version This will be a letter between B Z if the console is version A just leave this blank Y is the year e g 10 11 12 MM is the month e g 08 09 10 nnnnn is the actual...

Page 23: ...20 CHAPTER 7 SERVICE MODE FUNCTION DEFAULTS DESCRIPTIONS Keypad This option is for a keypad test SERVICE MODE Test 7 3 SERVICE MODE TEST TAB...

Page 24: ...21 SERVICE MODE FUNCTION DEFAULTS DESCRIPTIONS Time Date Time This option sets the current date and time on the machine 7 4 SERVICE MODE DATE TIME TAB CHAPTER 7 SERVICE MODE...

Page 25: ...ICE MODE LOG TAB FUNCTION DEFAULTS DESCRIPTIONS Delete This option deletes key components replacement history Create This option creates key components replacement history SERVICE MODE Log CHAPTER 7 S...

Page 26: ...23 8 1 ELECTRICAL DIAGRAMS CHAPTER 8 TROUBLESHOOTING...

Page 27: ...8V or over 15V Check the wire connections at the battery Replace the battery 0x0441 B When the UCB implements a command the LCB is not receiving this command Check the machine type in Engineering Mod...

Page 28: ...sistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power 8 3 LCB LED INSTRUCTIONS WITHOUT AC PLUG NORMAL LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Gene...

Page 29: ...enerator has no RPM output Normal for a powered unit If non powered and issue is still present replace the generator if LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable a...

Page 30: ...AC power cord plugged in Normal for an non powered unit if LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks SOLUTION IF LEDS ARE NO...

Page 31: ...ENTER c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the...

Page 32: ...de b Press the key next to TEST on the display c Press the key next to KEYPAD on the display d The entertainment keypad can now be tested Press various keys to see if the console is recognizing the co...

Page 33: ...g variable power a Insert the probes from a multi meter into the 1 2 2 3 and 1 3 wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should var...

Page 34: ...replace the drive assembly KNOCKING OR CREAKING NOISE POSSIBLE CAUSES 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dir...

Page 35: ...onsole from the unit and verify continuity of the HR grip wiring With a multi meter set for ohms place one prong on the HR grip wiring coming up the console mast Figure C and the other on the appropri...

Page 36: ...ort If this resolves the issue replace the internal coax cable d If plugging the coax cable into the back of the console does not resolve the issue remove the console back and check the console cable...

Page 37: ...st Figure A 3 Disconnect the console cable and other wiring and remove the console Figure B 4 Connect the wire connections to the new console 5 Carefully push the wires into the console and mast until...

Page 38: ...bar to the console mast being careful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handl...

Page 39: ...in half Figure B 3 Disconnect the level key and HR plate wiring Figure C and remove the HR grip 4 Reverse Steps 1 3 to install a new HR grip NOTE When plugging in the HR plate wiring the red wire sho...

Page 40: ...REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder FIGURE A FIGURE B CHAPTER 9 PART...

Page 41: ...n 9 1 2 Remove the 2 screws holding on the back cover of the console and remove it Figure A 3 Remove the 4 screws holding the front of the console to the back and split the 2 halves Figure B 3 Unplug...

Page 42: ...gh the slot in the console faceplate Figures H I 8 Plug the ribbon cable into the UCB and remount the UCB to the console faceplate Figure J NOTE If any cables were removed during Step 6 be sure to plu...

Page 43: ...ceplate Once it is in place press down on the overlay so that the adhesive on the overlay bonds to the keypad Figure M 12 Reverse Steps 1 3 to re assemble the console 13 Test the bike for function as...

Page 44: ...4 screws holding the console mast to the frame Figure B 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps 1 5 to install a new console mast NOTE When installing...

Page 45: ...MENT FIGURE B FIGURE A 1 Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad CHAPTER 9...

Page 46: ...k cover is held on by plastic snap clips and if pressure is applied the cover will pop off Figure A 2 Remove the 4 bolts holding the seat pad to the seat frame Figure B 3 Remove the back pad Figure C...

Page 47: ...on by plastic snap clips and if pressure is applied the cover will pop off Figure A 2 Remove the 4 bolts holding the stationary handlebar assembly to the seat frame Figure B 3 Remove the stationary ha...

Page 48: ...crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1...

Page 49: ...hroud to the frame and to the left shroud Figure A 2 Remove the 3 screws attaching the left side rear shroud to the frame Figure B 3 Figure C shows both the rear shrouds removed 4 Reverse Steps 1 2 to...

Page 50: ...ide front shroud to the frame and to the left shroud Figure A 3 Remove the 5 screws attaching the left side front shroud to the frame and entertainment port Figure B 4 Figure C shows both the front sh...

Page 51: ...er board to the frame Figure B and remove the lower board 4 Reverse Steps 1 3 to install a new lower board Figure C shows the electrical connections to the lower board 5 Test the bike for function as...

Page 52: ...hroud as outlined in Section 9 11 2 Disconnect the 2 wires from the battery Figure A 3 Remove the 2 wing nuts on the battery bracket Figure B 4 Swivel the battery bracket out of the way and remove the...

Page 53: ...nsion set counter clockwise and remove the drive belt Figure B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring If more tension is needed on the drive belt m...

Page 54: ...tension has been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the generator belt Figure D 5 Revers...

Page 55: ...ator belt Figure B 3 Once the tension has been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the ge...

Page 56: ...belt as outlined in Section 9 15 3 Loosen the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B 4 Once the tension has been removed w...

Page 57: ...Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the large nut is removed the pulley axle set can be hammered out of the fram...

Page 58: ...nd the tabs of the nut on the left side of the frame so that this nut will turn Figure B 5 Use a 32 mm wrench to remove the crank axle nuts Figure C NOTE This nut is reverse threaded 6 Once the nuts a...

Page 59: ...Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Reverse Steps 1 2 to install a rear stabilizer FIGURE A FIGU...

Page 60: ...n the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install a new front stabilizer FIGURE A...

Page 61: ...club has this function NOTE The console and unit power must be reset for some changes to go into affect Cycle the power switch and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3 5 seconds...

Page 62: ...No Nike iPod Compatible No Personal Fan No Virtual Active Ready Yes Asset Management Ready Yes TECHNICAL DATA Resistance Technology JID Brushless Generator Power Requirements Self Powered or Optional...

Page 63: ...PURPLE 4 Z11 HEX HEAD SCREW M8 X 25L WHITE 4 Z12 SPRING WASHER WHITE 2 Z13 BUTTON HEAD SCREW M5 X 10L WHITE 8 Z21 HEX HEAD SCREW M8 X 20L BLACK 8 Z22 FLAT WASHER BLACK 8 Z23 SPRING WASHER BLACK 4 Z31...

Page 64: ...61 10 3 ASSEMBLY INSTRUCTIONS STEP 1 AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9 22 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 65: ...62 STEP 2 10 3 ASSEMBLY INSTRUCTIONS CONTINUED CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 66: ...63 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 67: ...64 STEP 4 10 3 ASSEMBLY INSTRUCTIONS CONTINUED CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 68: ...65 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 5 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 69: ...66 STEP 6 10 3 ASSEMBLY INSTRUCTIONS CONTINUED CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 70: ...e adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push dow...

Page 71: ...ng indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leve...

Page 72: ...onnect the power cord 2 Remove the console from the bike 3 Remove the 2 screws holding the small silver back cover to the console and remove the back cover Figures A B 4 Remove the 4 screws holding th...

Page 73: ...l the bracket to the console using 4 screws Figure I 10 Install the console back onto the console mast and secure it with 5 screws Figure J NOTE Make sure to tuck all the wiring into the console or ma...

Page 74: ...h the top end of the back cover beneath the TV lower plastic cover and route the wiring through the hole in the back cover Figure O Once you have the top of the back cover in position push the lower p...

Page 75: ...the number keypad and a Menu will appear on the TV Figure C NOTE Once the Menu is present on the screen the following buttons must be pressed quickly or the Menu will minimize after 5 seconds of no k...

Page 76: ...enough signal to come in clearly or will fail to pick up channels that do come in clearly Use the following procedure to manually add or delete a channel 1 Follow Steps 1 4 in the Auto Scan instructi...

Page 77: ...ad and a Menu will appear on the TV Figure M 5 Use the VOLUME UP or DOWN keys to scroll the cursor to Setup on the Menu Figure N 6 Use the CHANNEL UP or DOWN keys to scroll the cursor to Closed Captio...

Page 78: ...e console wait until the Virtual Active icon on the standard display picture turns red prior to updating the software 1 Copy five software files 3xeAllDeploy cab NK IO_XXX updateLMM cofige and Extract...

Page 79: ...the upper keypad to enter Manager Mode then press the key next to ABOUT Figure F 7 Press the key next to VERSIONS to verify the new software version Figure G 8 All of the software versions will now b...

Page 80: ...77 NOTES...

Page 81: ...78 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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