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Mathey Dearman 03-0105-00, Parts And Operating Manual

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WHERE THERE IS PIPE, THERE’S MATHEY 

Po Box 472110, Tulsa, OK 74147  USA 

Toll Free: 800-725-7311 / 918-447-1288 office 

918-447-0188 fax 

www.mathey.com 

5SA SADDLE MACHINE PARTS &

OPERATING MANUAL 

Part Number: 03-0105-000 / 03-0105-S01

 

 

 

 

 

 

REVISED: March 14, 2016

©Mathey Dearman, Inc.

For future reference, record your Saddle Machine model and serial numbers here: 

Saddle Machine Model ________

SA Serial

#

M

_______________ Manual ____ Motorized ____

ENGLISH

LANGUAGE

ENGLISH

LANGUAGE

5SA SADDLE MACHINE

PARTS AND OPERATING MANUAL

PART NO: 03-0105-00 / 03-0105-SO1

JUNE 2022

Summary of Contents for 03-0105-00

Page 1: ...ATING MANUAL Part Number 03 0105 000 03 0105 S01 REVISED March 14 2016 Mathey Dearman Inc For future reference record your Saddle Machine model and serial numbers here Saddle Machine Model ________SA...

Page 2: ...anual 5SA Saddle Parts Identification 15 Figure 5 Single Bearing Bracket Configuration 16 Table 5 Single Bearing Bracket Parts Identification 16 Figure 6 Double Bearing Bracket Parts Configuration 17...

Page 3: ...er is on to any electronics NOISE Noise can cause permanent hearing loss Plasma arc cutting oxy fuel torch cutting and grinding can cause noise levels that exceed safe limits You must protect your ear...

Page 4: ...ays wear a welding helmet or shield Also always wear safety glasses with side shields goggles or other protective eye wear Wear welding gloves and suitable clothing to protect your skin from the arc r...

Page 5: ...ing MECHANICAL DRIVES Mechanical drives are in use while the Saddle Machine is in operation These drives use gears chains and drive screws These components can move at high speed Do not attempt to ser...

Page 6: ...S SYSTEMS FOR WELDING CUTTING AND ALLIED PROCESSES obtainable from the National Fire Protection Association Batterymarch Park Quincy MA 02269 NFPA Standard 70 NATIONAL ELECTRICAL CODE obtainable from...

Page 7: ...ing the lubrication and minor repair 3 0 INSTALLATION OF SPACER BOLTS 3 1 Select the correct combination of Spacer Bolts and or spacers for pipe being cut 3 2 Install the four 4 combinations of Spacer...

Page 8: ...gure 4 Item 1 4 4 In order to get a stable installation of the 5SA Saddle Machine the Spring Snap Figure 2 Item 4 of the Boomer Assembly Figure 2 must be adjusted on the Chain Figure 2 item 3 so that...

Page 9: ...05 017 Table 2 Boomer Assembly Parts Identification ITEM PART DESCRIPTION PART QUANTITY 1 Boomer 01 0258 001 1 2 Spring 01 0184 003 1 3 Chain 01 0577 006 1 4 Spring Snap 01 0258 003 1 WARNING Be caref...

Page 10: ...03 0100 004 1 4 Screw Kit includes 5 6 7 03 0100 029 1 5 Thumb Screw 3 8 16 x 3 4 22 38TS 034 2 6 Thumb Screw 3 8 16 x 1 22 38TS 100 2 7 Flat Washer 3 8 12 0038 F00 2 5 0 INSTALLATION OF THE TORCH ARM...

Page 11: ...e 6 0 THE MANUAL CUTTING PROCESS 6 1 Rotate Torch one full turn around the pipe to be sure torch tip will maintain the same distance around the pipe NOTE If the torch tip contacts the pipe at any poin...

Page 12: ...s instructions 7 0 THE MOTORIZED CUTTING PROCESS 7 1 Installation of Torch Arm Torch Carrier Assembly and Oxy fuel or Plasma Torch per instruction in 5 0 7 2 Depress the Emergency Stop Switch 7 3 Con...

Page 13: ...ufacturer s instructions 7 15 Connect the oxygen hose from the oxygen regulator to the right hand thread port 10 long Oxy fuel per the manufacturer s instructions 7 16 Adjust the oxygen and fuel gas r...

Page 14: ...ufacturer s instructions 7 31 Close the Oxygen and fuel valve on the gas bottles per the torch manufacturer s instructions 7 32 Disconnect the Motor Control Box power cable from the electrical recepta...

Page 15: ...e Bearing Bracket Assembly 03 0105 010 1 7 Handle Tie Rod 03 0105 016 2 8 Boomer Eye 03 0101 017 2 9 Cap Screw hex head 5 16 18NC x 5 8 10 56C0 058 11 10 Cap Screw hex head 3 8 16NC x 7 8 10 38C0 078...

Page 16: ...embly Item Part Description Part Qty 1 Bracket 03 0105 006 1 2 Sprocket Chain Drive 03 0105 008 1 3 Axle 03 0105 009 1 4 Pinion Gear 03 0105 007 1 5 Spacer 04 0106 013 1 6 Bearing 01 0196 012 2 7 Set...

Page 17: ...103 012 1 3 Crank Pinion 03 0105 012 1 4 Crank Gear and Double Sprocket 03 0105 014 1 5 Axle 03 0105 013 1 6 Bearings 01 0196 012 4 7 Spacer 04 0106 056 1 8 Spacer 04 0106 013 1 9 Set Collar 1 2 01 01...

Page 18: ...18 18 Figure 7 Motorized 5SA Saddle Machine Configuration...

Page 19: ...8 Socket Head Cap Screw 8 32 unc x 1 2 lg 11 08C0 012 3 9 Socket Head Set Screw 8 32 unc x 3 16 lg 19 08C0 316 1 10 Button Head Socket Cap Screw 1 4 20 unc x 1 lg 26 14C0 100 4 11 Hex Nut 5 16 1H 56C0...

Page 20: ...the large Ring Gear Readjust the Pinion Gear so it is at the proper depth in Ring Gear Machine hesitates Or stops as the Pinion Gear enters the Ring Gear The timing of the Pinion Gears to the Ring Ge...

Page 21: ...ing Bracket Figure 4 item 4 with a 9 16 wrench NOTE Do not loosen the 3 8 16 x 7 8 Hex Head Cap Screws Figure 4 Items 10 hold the Right Single Bearing Bracket Figure 4 item 5 and Double Bearing Bracke...

Page 22: ...4 item 11 Washers Figure 4 item 12 and Nuts Figure 4 item 18 and tighten with a 9 16 wrench 8 1 27 Rotate the Ring Gear Figure 4 item 3 one 1 full revolution in the clockwise and counterclockwise dire...

Page 23: ...Gear assembly into the Left Single Bearing Bracket Assembly Figure 4 item 4 8 2 23 Place the Sprocket Figure 5 item 2 on the Axle Figure 5 item 3 with the hub of the Sprocket facing outward 8 2 24 Pla...

Page 24: ...semble the machine reverse steps 8 3 1 thru 8 3 10 8 3 13 Place the machine on a pipe 8 3 14 Connect the Motor Cable to the Motor Assembly Figure 7 item 7 and to the Motor Control Box 8 3 15 Depress t...

Page 25: ...align the holes in the Motor Adaptor with the threaded holes in the face of the Double Bearing Bracket Figure 6 item 1 8 5 7 Place the 8 32 Socket Head Screws Figure 7 item 8 into the holes of the Mo...

Page 26: ...will not be responsible for Improper use of the Saddle Machine Use of the Saddle Machine in violation of any national and or international electrical and safety regulations in force Connection of the...

Page 27: ...the environment Separate the components by category for a possible reuse All national and state regulations should be followed when disposing of waste 12 2 Composition of the Major Components Compone...

Page 28: ...guk South Korea Tel 82 32 624 2870 E mail sales asia sfe brands com SFE MIDDLE EAST SPECIALIZED FABRICATION EQUIPMENT GROUP Shams Freezone Sharjah United Arab Emirates Tel 971 0 50 217 1376 E mail sal...

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