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Manual Matco A900 CC

5

3.2

Control panel

The push / switch buttons below can be found on the control panel of an A900.

This button starts the automatic winding programme.

This button stops the automatic winding programme.

This button resets the automatic winding programme.

With the main switch / emergency switch the power supply for the whole machine is
switched on and off.

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Summary of Contents for A900 CC

Page 1: ...Basics Manual Semi automatic English...

Page 2: ...4 3 USE 5 3 4 OTHER RISKS 6 3 5 THE SCOPE OF THIS MANUAL 6 4 INSTALLATION 7 4 1 UNPACKING 7 4 2 TRANSPORT 7 4 3 STORAGE 7 4 4 WASTE DISPOSAL 7 4 5 INSTALLING 7 4 6 ELECTRICAL CONNECTION 8 4 7 MOUNTING...

Page 3: ...ly included in this basic manual are Machine specific manual CE declaration SERVICE In the event of a malfunction contact Matco International Tel 31 0 850 49 49 90 E mail service matco international c...

Page 4: ...t or other machinery Attention Failure to observe warnings may result in a fatal accident personal injury or damage to equipment Attention Live electrical components Failure to observe warnings may re...

Page 5: ...and without voltage Make sure that the installation cannot be switched on accidentally by locking the main switch 5 Safety guards must be checked before starting the machine they may not be loose or r...

Page 6: ...ation troubleshooting or performing maintenance We would like to call your attention to chapter 2 Safety which specifies the intended use and the unsafe situations that cannot be prevented through the...

Page 7: ...mains under pressure for turntable winder with 90 infeed or outfeed The risk of entering a dangerous area It is possible to enter dangerous areas when loading and unloading products Attention Prohibit...

Page 8: ...le packing materials Avoid bumps and shocks 4 3 Storage Do not store the installation outdoors Protect it against dust and fluctuating temperatures condensation formation 4 4 Waste disposal When the i...

Page 9: ...ed mains socked that is protected by a circuit breaker or fuse The power supply must in principle comply with applicable requirements regarding acceptable voltage variations ripple attenuation of high...

Page 10: ...20 C in a clean environment When subjected to more demanding conditions we recommend performing maintenance more frequently Ensure that moving parts are free of dirt Please refer to the maintenance s...

Page 11: ...plicable products as shown in the lubricants table Attention Check safety instruction stickers If they are damaged or missing they must be replaced 5 2 2 Lubricants SYMBOL LUBRICANT SHELL BP ESSO MOBI...

Page 12: ...nd lubricate the chain wheels sprocket slewing bearing Check whether the drive gear on the motor shaft has expired If necessary align and secure with the locking bolts Column Checking the lifting stra...

Page 13: ...sion of the band cylinder If the band is not tight on the cylinder the band must be readjusted or replaced Adjust or replace in accordance with the regulations of the supplier Check the condition of t...

Page 14: ...Matco A900 CC Manual English...

Page 15: ...2 CONTROL PANEL 5 3 3 CONTROL SCREENS 6 3 3 1 Main menu 6 3 3 2 Manual operation 7 3 3 3 Programme parameters 9 3 3 4 Messages 13 3 3 5 Supplier information 15 3 3 6 Statistics 15 3 3 7 Service Syste...

Page 16: ...1 Operation 1 1 Essential components 1 Mast 2 Film carriage 3 Rotation arm 4 Portal 5 Control panel 6 Stand support 7 Cutting clamp unit film clamp Caution The machine may not be used if protective c...

Page 17: ...Manual Matco A900 CC 2 1 2 Dimensions...

Page 18: ...AC 50 Hz with protective earth Installed power 2 5 kW Insulation class IP 54 2 3 Dimensions and weight Weight Approx 1200 kg Depending on model and version Dimensions L x W x H 3826x1600x3835 mm outer...

Page 19: ...differential cling film is used the adhesive side being on the inside of the film when it is unwound from the film roll CO CLING OUTSIDE adhesive side outside In this way the film must be inserted in...

Page 20: ...on the control panel of an A900 This button starts the automatic winding programme This button stops the automatic winding programme This button resets the automatic winding programme With the main sw...

Page 21: ...ching the screen 3 3 1 Main menu Via this screen you can switch to all underlying screens by using the buttons Manual automatic operation The green illuminated selection is active Programme parameters...

Page 22: ...co A900 CC 7 3 3 2 Manual operation This is the menu for manual operation of the winding machine Operation of rotation arm Film carriage goes up Film carriage goes down Back to the main menu Next prev...

Page 23: ...to centre position Cutting clamp unit to end position Cutting clamp unit back to basic position Manual heating of the cutting unit Film clamp open Film clamp closed Blow off unit Wipe off flap to the...

Page 24: ...rameters Enter parameters per programme A login code is required to make changes to the winding programmes Username operator Password 111 Programme selection select programme for changes Active functi...

Page 25: ...to apply extra windings at a specific place Windings at the top number of windings at the top of the pallet This button is the option button between single and spiral winding Active function is green...

Page 26: ...film release at the underside of the pallet Required film release during the upward or downward stroke Required film release at the top the pallet 3 3 3 3 Time parameters Adjustable programme paramet...

Page 27: ...e Required speed of the turntable during the downward stroke of the film carriage Required speed of the turntable snail represents low and the hare high speed The green illuminated selection is active...

Page 28: ...button flashes Machine position not on automatic In the main menu set the position to automatic operation Film breakage or film roll finished Insert new roll or fix reason for film breakage Safety bum...

Page 29: ...Manual Matco A900 CC 14 If purchased Time out Seal Unit back in basis Remove obstruction in Seal Unit track...

Page 30: ...next to this graphic representation shows how many hours the machinery is in operation Day counter The field next to this graphic representation shows how many pallets have been wound that day Reset...

Page 31: ...f the pallets and on the operating environment Indication lamp for lifespan of component When there is 10 of the advised lifespan left it will turn orange At 0 it will change to red Service message ma...

Page 32: ...Manual Matco A900 CC 17 4 Tree diagram of menus...

Page 33: ...Manual Matco A900 CC 18 5 Components Machine components with number and article number 5 1 Stand support...

Page 34: ...816 Chemicale Anchor 4 2 000 189 851 160 Quick build Anchor M16x145 5 6 000 189 850 940 Threaded Shaft M16x190 6 2 08130615 Mountingplate Electro Cabinet 7 1 08130616 Wire Trunking 8 2 000 416 700 570...

Page 35: ...Manual Matco A900 CC 20 5 2 Portal...

Page 36: ...Manual Matco A900 CC 21...

Page 37: ...0 20 1 000 590 100 018 Slip Rings 20A 18 Sl 21 1 08145210 New Logo Plate 22 12 000 180 125 120 Washer M12 23 8 000 180 934 120 Hex Nut M12 24 28 000 180 125 160 Washer M16 25 6 000 180 934 160 Hex Nut...

Page 38: ...Manual Matco A900 CC 23 5 3 Rotation arm...

Page 39: ...13 Mountingbracket Cablechain 7 1 000 173 200 156 Indop PE 8 1 000 186 885 590 Parallel Key 20x12x90 9 4 000 180 125 060 Washer M6 10 4 000 180 933 160 Hex Bolt Screw M6x16 11 6 000 180 125 100 Washer...

Page 40: ...Manual Matco A900 CC 25 5 4 Mast...

Page 41: ...cket 20 2 000 729 600 201 Gliding Nut 25x25x5 M6 21 1 000 180 931 745 Hex Bolt Screw M16x120 22 26 000 180 125 060 Washer M6 23 6 000 180 933 155 Hex Bolt Screw M6x12 24 12 000 180 125 040 Washer M4 2...

Page 42: ...Manual Matco A900 CC 27 5 5 Film carriage support...

Page 43: ...5 13 12 000 180 125 100 Washer M10 14 8 000 180 934 100 Hex Nut M10 15 4 000 180 933 290 Hex Bolt Screw M10x25 16 2 000 180 127 060 Spring Ring M6 17 2 000 180 933 165 Hex Bolt Screw M6x20 18 1 000 18...

Page 44: ...Manual Matco A900 CC 29 5 6 Film carriage...

Page 45: ...Manual Matco A900 CC 30...

Page 46: ...Manual Matco A900 CC 31...

Page 47: ...Manual Matco A900 CC 32...

Page 48: ...005 117 Adjustment Plate 20 1 000 238 100 100 Electro Magnetic Clutch 21 1 000 729 223 130 Cover Cap 22 1 000 800 005 049 Rubber H 15 23 3 000 189 861 100 Cage Nut M6 24 1 08130449 Mountingplate Senso...

Page 49: ...00 180 933 240 Hex Bolt Screw M8x25 57 7 000 180 916 115 Set Screw M5x10 58 3 000 180 912 080 Socket Head Screw M5x10 59 6 000 180 933 100 Hex Bolt Screw M5x10 60 4 000 189 021 050 Large Washer M5 61...

Page 50: ...Manual Matco A900 CC 35 5 7 Film clamp...

Page 51: ...Manual Matco A900 CC 36...

Page 52: ...12 2 000 301 030 744 T Coupling 13 2 000 301 020 245 Rod Eye 14 2 000 301 035 040 Rod Cylinder 15 4 000 301 031 160 L Coupling 16 1 000 116 100 190 Rubber Strip 17 2 000 187 379 300 Shoulder Screw h8...

Page 53: ...Manual Matco A900 CC 38 5 8 Cutting clamp unit...

Page 54: ...Manual Matco A900 CC 39...

Page 55: ...8127874 Clamping Plate 21 2 000 172 300 100 Hinge L 98 Zinc plated 22 2 000 201 025 765 Flange Bearing 25 23 1 000 301 006 980 Air Cylinder 24 1 000 301 035 135 Air Cylinder 25 1 000 301 100 000 Rodle...

Page 56: ...95 Hex Bolt Screw M10x30 55 8 000 180 933 230 Hex Bolt Screw M8x16 56 1 000 180 985 150 Self Locking Nut M8 57 1 000 180 933 245 Hex Bolt Screw M8x30 58 6 000 187 991 130 Countersunk Head Screw M6x16...

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