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RL200 

Rev. 04/22/02

on this tool. Failure to do so could 

result in injury. 
Whip hoses can cause serious inju-

ry.  Always  check  for  damaged, 

frayed or loose hoses and fittings, 

and  replace  immediately.    Do  not 

use quick detach couplings at tool. See instruc-

tions for correct set-up.

• Air powered tools can vibrate in use. Vibra-

tion, repetitive motions or uncomfortable posi-

tions  over  extended  periods  of  time  may  be 

harmful  to  your  hands  and  arms.  Discontinue 

use of tool if discomfort, tingling feeling or pain 

occurs.  Seek  medical  advice  before  resuming 

use.
• 

Place  the  tool  on  the  work 

before starting the tool. 
•  Slipping,  tripping  and/or  falling 

while operating air tools  can be  a major cause 

of serious injury or death. Be aware of excess 

hose left on the walking or work surface.

• Keep body working stance balanced and firm. 

Do not overreach when operating the tool.

• Anticipate  and  be  alert  for  sudden  changes  in 

motion  during  start  up  and  operation  of  any 

power tool.

•  Do not carry tool by the hose. Protect the hose 

from sharp objects and heat.

• Do not lubricate tools with flammable or vola-

tile liquids such as kerosene, diesel or jet fuel.

• Don't force tool beyond its rated capacity.
•  Do  not  remove  any  labels.  Replace    damaged 

labels.

This Instruction Manual Contains 
Important Safety Information. 

Read THIS INSTRUCTION MANUAL 
Carefully  and  understand  ALL 
INFORMATION    Before    Operat-
ing THIS Tool.

• Always operate, inspect and maintain this 

tool in accordance with American Nation-

al Standards 

  Institute Safety Code of Portable Air Tools 

(ANSI  B186.1)  and  any  other  applicable 

safety codes and regulations.

• For safety, top performance and maximum 

durability of parts, operate this tool at 90 

psig  6.2  bar  max  air  pressure  with  3/8" 

diameter air supply hose.

•  Always  wear  impact-resistant 

eye and face protection when oper-

ating  or  performing  maintenance 

on this tool. Always wear hearing 

protection when using this tool.

•  High  sound  levels  can  cause  

permanent hearing loss. Use hear-

ing  protection  as  recommended 

by your employer or OSHA reg-

ulation.
•  Keep the tool in efficient operat-

ing condition.

• Operators  and  maintenance  personnel 

must be physically able to handle the bulk, 

weight and power of this tool.

• Air under pressure can cause 

severe  injury.  Never  direct  air 

at yourself or others. Always turn 

off  the  air  supply,  drain  hose  of 

air pressure and detach tool from 

air  supply  before  installing,  removing  or 

adjusting  any  accessory  on  this  tool, 

or  before  performing  any  maintenance 

WARNING!

FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.

!

RL200manual.indd   2

10/4/04   4:22:23 PM

Summary of Contents for RL200

Page 1: ...ive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment s...

Page 2: ... remove any labels Replace damaged labels This Instruction Manual Contains Important Safety Information ReadTHISINSTRUCTIONMANUAL Carefully and understand ALL INFORMATION Before Operat ing THIS Tool Always operate inspect and maintain this tool in accordance with American Nation al Standards Institute Safety Code of Portable Air Tools ANSI B186 1 and any other applicable safety codes and regulatio...

Page 3: ...te the tool daily with a good grade of air tool oil If no air line oiler is used run a teaspoon of oil through the tool The oil can be squirted into the tool air inlet or into the hose at the nearest connection to the air supply then run the tool Overfilling will cause a reduction in the power of the tool A rust inhibitive oil is acceptable for air tools Nipple TroubleShooting Other factors outsid...

Page 4: ... 1A 11 6 1 7 8 10A 20 21 23 22 15 17 18 19 35 36 1B 1C 35 Spanner Gauge 15 Frame 69 70 6 1 6 2 1D 38 25 26 25 24 43 28 27 16 6 2 37 40 41 30 1 31 30 2 30 3 32 33 45 46 51 52 44A 45A 45B 39 42 44 43A 29 10 9 12 14 13 14 RL200manual indd 4 10 4 04 4 22 27 PM ...

Page 5: ... Optional 1 1C 273 1C Nosepiece 1 8 Optional 1 1D 273 1D Nosepiece 3 32 Optional 1 6 1 273 06 1 Jaw Case Front Tart 1 6 2 273 06 2 Jaw Case End Tart 1 7 273 07 Jaw 2 8 273 08 Jaw Pusher 1 9 38309 Case Washer Ring 1 10 273 10 Jaw Pusher Spring 1 10A 273 10A Frame Cap O Ring 1 11 273 11 Frame Head 1 12 38312 Case Lock Nut 1 13 38313 Back Up Ring 1 14 38314 Back Up O Ring 2 15 273 15R Frame 1 16 273 ...

Page 6: ...e the spanner to remove the Jaw Housing Jaws Jaw Pusher and the Pusher Spring Fig 2 4 Thoroughly clean the inside of the Frame Head Fig 3 5 Use a light gauge machine oil to lubricate the parts shown in figure 4 6 Re assemble the Rivet Gun and check the length of the Rivet Gun Head by using the spanner as shown in figure 5 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 RL200manual indd 6 10 4 04 4 22 29 PM ...

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