Matco Tools OXW80A Manual Download Page 2

COMPLETE OXYACETYLENE WELDING OUTFIT

PARTS BREAKDOWN

OXW80A-01
OXW80A-02

OXW80A-03
OXW80A-04
OXW80A-05
OXW80A-06
OXW80A-07
OXW80A-08

PART NO.

INDEX

NO.

DESCRIPTION

QTY.

1
2

3
4
5
6
7
8

Goggles
15' Twin Hose Set with Fittings

(includes both hoses red & green)
Sparklighter
Oxygen Regulator
Acetylene Regulator
Adjusting Screw
Cutting Tip #0
Hand Cutting Attachment

1
1

1
1
1
2
1
1

Parts List

Model:

Product Type:

3

Model:

Product Type:

Read these instructions carefully before
installing, operating, servicing or repairing this tool.
Keep these instructions in a safe accessible place.

Important

PRODUCT INFORMATION:

COMPLETE OXYACETYLENE WELDING OUTFIT

OXW80A

2

Unpacking

When unpacking check the parts diagram and part number listing on 
page 3 to make sure all parts are included. In any parts are missing 
or damaged, please call you distributor.

COMPLETE OXYACETYLENE WELDING OUTFIT

OXW80A

• Cuts up to 6" (150mm), welds up to 3/8" (9mm) steel
• Torch handle has two stainless steel needle valves 
  for fast accurate flame adjustment
• Made of tough extruded brass with extra wall thickness 
  that adds strength & durability to the torch handle
• No screws or soldered parts add to ease 
  of torch handle maintenance
• Cutting attachment features a double o-ring seal 
  quick, tight & leak-free connection
• Forged brass head & body and stainless steel 
  tube construction add long life to the cutting attachment
• Cutting attachment features a press lever for easy cutting
• Each piece of the nozzle has a swaged elbow tip that 
  can individualize the spiral mixer
• Kit includes:
  - #OXW80A-01 Goggles
  - #OXW80A-02 15' Twin Hose Set with Fittings
                         (includes both hoses red & green)
  - #OXW80A-03 Sparklighter
  - #OXW80A-04 Oxygen Regulator
  - #OXW80A-05 Acetylene Regulator
  - #OXW80A-06 Adjusting Screw
  - #OXW80A-07 Cutting Tip #0
  - #OXW80A-08 Hand Cutting Attachment
  - #OXW80A-09 Torch Handle
  - #OXW80A-10 Heating Nozzle #6
  - #OXW80A-11 Welding Tip #4
  - #OXW80A-12 Welding Tip #2
  - #OXW80A-13 Welding Tip #0
  - #OXW80A-14 Tip Cleaners
  - #OXW80A-15 O-Ring Set
  - #OXW80A-16 Oxygen Check Valve
  - #OXW80A-17 Acetylene Check Valve

OXW80A-09
OXW80A-10
OXW80A-11
OXW80A-12
OXW80A-13
OXW80A-14
OXW80A-15
OXW80A-16
OXW80A-17

PART NO.

INDEX

NO.

DESCRIPTION

QTY.

9

10
11
12
13
14
15
16
17

Torch Handle
Heating Nozzle #6
Welding Tip #4
Welding Tip #2
Welding Tip #0
Tip Cleaners
O-Ring Set
Oxygen Check Valve
Acetylene Check Valve

1
1
1
1
1
1

1
1

1

2

4

6

5

7

9

16

17

11

10

12

13

14

8

3

6

15

Summary of Contents for OXW80A

Page 1: ...king Pressure of Regulators 15 FOREWORD KNOW AND USE ALL SAFETY PRECAUTIONS BEFORE ANY CUTTING OR WELDING OPERATION There are many hazards to be considered when using oxy fuel welding and cutting equipment Proper safety precautions must be taken when using such equipment This handbook offers a practical guide to the safe operation of this equipment We suggest you to read this handbook thoroughly b...

Page 2: ...gth durability to the torch handle No screws or soldered parts add to ease of torch handle maintenance Cutting attachment features a double o ring seal quick tight leak free connection Forged brass head body and stainless steel tube construction add long life to the cutting attachment Cutting attachment features a press lever for easy cutting Each piece of the nozzle has a swaged elbow tip that ca...

Page 3: ...rs to cart wall or post to prevent them from falling All cylinders should be used and stored in an upright position Never drop or strike a cylinder Do not use cylinders that have been dented Cylinder caps should be used when storing or moving cylinders Empty cylinders should be kept in specified areas and clearly marked Empty NEVER use oil or grease on any inlet connections outlet connections or c...

Page 4: ...UTTING ATTACHMENT HEAD MIXING CHAMBER COUPLING NUT PRE HEAT OXYGEN CONTROL VALVE 6 VARIOUS PARTS OF A WELDING TORCH HANDLE OXYGEN CONTROL VALVE VALVE BODY TORCH HEAD HANDLE FUEL GAS CONTROL VALVE MIXER WELDING TIP WITH PRINCIPAL PARTS MIXER BODY CONE END COUPLING NUT WELDING TIP ...

Page 5: ...ecautions 2 While standing to one side crack each cylinder valve Fig 1 Cracking is to quickly open and close the valve allowing gas to escape and clearing the valve of any foreign material CAUTION If oil or grease is found discontinue use of cylinder immediately and contact your supplier FIG 1 3 Attach regulators to proper cylinders A wrench should be used to ensure tight connections Fig 2 Make su...

Page 6: ...ON Acetylene cylinder valve should be opened for a maximum of one turn 10 FIG 4 6 Connect proper hose to regulator Green to oxygen and red to acetylene Tighten nuts securely with wrench Fig 5 If any sign of oil or grease is found discontinue use immediately 7 Blowing out hoses Perform this instruction on one regulator at a time and in a well ventilated area otherwise it may create conditions for f...

Page 7: ...FIG 7 11 Check connections for leaks Adjust regulators to normal operating pressure and using an approved leak detection solution check for leaks at hose and check valve connection If leaks are found tighten nut more securely If leak still persists discontinues using and call your supplier CAUTION Never set acetylene regulator at delivery pressure above 15PSIG 12 Neutral Flame Adjusting A Refer to...

Page 8: ...Always use goggles or eye protection when welding or cutting FIG 10 1 Turn off oxygen valve on torch and then turn off acetylene valve on torch Note Reversal of this procedure can cause damages to the torch 2 Close both cylinder valves 3 Drain gas from oxygen regulator by opening the oxygen valve on the torch handle Repeat this step on acetylenes side 4 Release adjusting screws on regulators This ...

Page 9: ...rforming any metal working operation Take necessary precautions to reduce the possibility of skin and clothing burns Keep all clothing and protective equipment free of oil and grease These substances can ignite and will burn violently in the presence of pure oxygen Always keep an approved fire extinguisher accessible while performing oxy fuel operations Danger means a hazard that will cause death ...

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