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power  cord  to  a  properly  grounded 
230 VAC (220V - 240V), 60 HZ, single 
phase, 50A power source. If operating 
on 120V, attach the 120V Adapter cord 
to  the  unit  power  cord  and  then 
connect  the  assembly  to  a  properly 
grounded 120 VAC (110V-130V), 60 Hz, 
single phase, 20A power source. 
 

1. SET UP 

a.  Check the plasma cutter to see if it 

has been connected correctly and is in 
good working condition as described 
in INSTALLATION Section and that it 
complies with safe operation 
requirements as noted in the   
IMPORTANT SAFETY 
CONSIDERATIONS Section. 

b.  Switch  on  the  power  switch  of  the 

cutter  to  observe  if  the  operation  is 
normal.  If  it  is  normal,  the  fan  should 
start up and the Power Indicator Light 
should be on. If there is no compressed 
air or the air pressure is low the Low-
Pressure Indicator Light will be on. 

c.  Adjust the air supply valve until the air 

pressure  is  up  to  the  cutting  torch 
requirement. (Lowest pressure should 
be  no  less  than  50psi),  the  Low-
Pressure  Indicator  Light  will  not  be  lit 
up in those conditions. 

d.  Adjust  the  air  flow  to  be  sure  it  is 

consistent. 

e.  Pull  the  torch  trigger.  The  cutting 

operation  begins  after  the  cutting 
plasma pilot arc is made. 

 
2. CUTTING OPERATION 

 

2.1. Metal Sheet Cutting 

a.  Put the torch’s nozzle at the start 

of  the  work  piece.  Turn  on  the 
torch  switch  to  ignite  the  plasma 
pilot.  After  the  work  piece  is  cut 
through, move the torch along the 
cutting  direction  uniformly.  The 
cutting  speed  is  determined  by 
watching to see if the cutting goes 
all the way through. If the speed is 
too  fast,  the  work  piece  won’t  be 
cut through, or if too slow, the cut 
quality 

would 

be 

affected, 

excessive  warping  may  occur,  or 
the arc could stop. 

b.  When  you’ve  completed  the 

cutting process, turn off the torch; 
the plasma pilot arc will stop. 

2.2. Metal Mesh Cutting 

a.  Fix the work piece and connect the 

earth cable with the work piece. 

b.  Put  the  cutting  nozzle  onto  the 

work  piece,  lift  torch  up  slightly 
from  the  work  piece  and  turn  on 
the switch to cut. 

2.3. Notice while cutting 

a.  Unnecessary  igniting  of  the  pilot 

arc  in  the  air  will  reduce  the 
lifespan  of  the  torch’s  electrode 
and nozzle. 

b.  It is best to start cutting at the edge 

of the work piece, unless you are 
piercing the work piece. 

c.  Keep a space between the nozzle 

and the work piece. Pressing the 
nozzle  on  the  work  piece  could 

Summary of Contents for MPPC70DV

Page 1: ...A CUTTER OWNER S MANUAL 11 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury MPPC70DV ...

Page 2: ...cover are considered consumable items and are not covered under warranty 1 Year Accessories Warranty Parts and Labor on MIG gun parts except those listed under normal wear items cables regulator and plasma torch except those listed under normal wear items are covered for 1 year Any shipping related to warranty repair is the responsibility of the customer 2 Year Welder Warranty The 2 year warranty ...

Page 3: ...fied technician in accordance with local state and national codes Always be aware of your work environment Be sure to keep other people especially children away from you while you are cutting Keep harmful arc rays shielded from the view of others Mount the plasma cutter on a secure bench or cart that will keep the plasma cutter secure and prevent it from tipping over or falling 1 2 Your Plasma Cut...

Page 4: ... air and can result in injury or death Do not breathe in fumes emitted by the plasma cutting process Make sure your breathing air is clean and safe Work only in a well ventilated area or use a ventilation device to remove plasma cutting fumes from the environment where you will be working Do not plasma cut on coated materials galvanized cadmium plated or containing zinc mercury or barium They will...

Page 5: ... or shield a welder s hat and ear plugs to keep sparks out of ears and hair Electromagnetic Field Electromagnetic fields can interfere with various electrical and electronic devices such as pacemakers Consult your doctor before using any plasma cutting device Keep people with pacemakers away from your plasma cutting area while cutting Do not wrap cable around your body while plasma cutting Wrap pl...

Page 6: ...Output Range 120V 15A 23A 230V 15A 45A Duty Cycle 120V 35 23A 230V 40 45A Compressed Air Required 4 5 CFM 60psi DO NOT SUPPLY MORE THAN 100psi Dimensions 18 58 x 7 32 x 13 46 Weight 22 93 lbs DESCRIPTION The Matco Tools MPPC70 is a Dual Voltage DC Inverter Plasma Cutter It uses new state of the art technology The output can be adjusted from 15 to 45 Amps This unit is designed to cut up to 11 16 st...

Page 7: ...timal setting for a more exact cut AIR PRESSURE ADJUSTOR It is used to adjust the air pressure The air pressure can be read from the air pressure display on the back panel Normally when operating on 230V power the pressure should be adjusted between 50 80psi When operating on 120V power the pressure should be adjusted between 45 65 psi POWER INDICATOR LIGHT This light will turn on when the input p...

Page 8: ...al air water separator POWER SWITCH The Power Switch allows input power to the machine components After the machine is connected to the input power supply turn on this switch The power indicator on the front panel will turn on POWER CORD AND PLUG Plug this unit into a 230V 50A circuit breaker power supply when operating on 230V If running on 120V power using the supplied 120V power cord adapter pl...

Page 9: ...onnection See Figure 3 c Connect the Grounding Cable to the ground connection See Figure 3 d Connect the Ground Clamp to your workpiece e Connect your compressed air source to the air connection on this unit s back panel Figure 3 OPERATION High voltage danger from power source Consult a qualified electrician for proper installation of receptacle at the power source This plasma cutter must be groun...

Page 10: ...be sure it is consistent e Pull the torch trigger The cutting operation begins after the cutting plasma pilot arc is made 2 CUTTING OPERATION 2 1 Metal Sheet Cutting a Put the torch s nozzle at the start of the work piece Turn on the torch switch to ignite the plasma pilot After the work piece is cut through move the torch along the cutting direction uniformly The cutting speed is determined by wa...

Page 11: ...lasses and gloves while operating c Work only in well ventilated areas If necessary use exhaust ventilation fans to keep fumes or emissions away from the breathing zone d Do not touch the work piece while cutting e Do not cut pipes containers or other materials that contain or have ever contained flammable or explosive materials f Do not work underwater or in wet moist environments g Do not bend t...

Page 12: ...he torch will need to be replaced Install an air dryer to your compressed air supply to prevent corrosion of the torch head Arc start circuit defective For assistance contact Matco customer service at 855 920 2399 Control circuit board is defective Replace control circuit board Control transformer defective Replace control transformer Have pilot arc but cutting arc does not ignite Work piece is pa...

Page 13: ...Page 13 of 16 2004058 12 MAIN CIRCUIT DIAGRAM ...

Page 14: ...Page 14 of 16 2004058 12 PARTS DIAGRAM ...

Page 15: ...PLATE 1 16 165400017 FRONT REAR BEZEL 1 17 105400071 AMPERAGE ADJUSTMENT POTENTIOMETER 1 18 165400024 FACE PLATE SUPPORT 1 19 165400025 FRONT PANEL SUPPORT 1 20 105400154 GROUND CONNECTORY COVER 1 21 165400026 TORCH CONNECTOR 1 22 165400027 FACE PLATE PCB 1 23 165400028 COPPER TERMINAL 1 24 105400058 GAS SOLENOID VALVE 1 25 165400029 PRESSURE SWITCH 1 26 165400030 AC REACTOR 1 27 165400031 VALVE C...

Page 16: ...Page 16 of 16 2004058 12 Distributed by Matco Tool 4403 Allen Road Stow OH 44224 ww w m a t c o t o o l s c o m Made in China to Matco specifications ...

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