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1901026-12 

 
 

-Wear a full coverage helmet with 
appropriate shade (see ANSI Z87.1 safety 
standard) and safety glasses while welding. 
-Wear proper gloves and protective clothing 
to prevent your skin from being exposed to 
hot metals, UV and IR rays. 
-Do not overuse or overheat your welder. 
Allow proper cooling time between duty 
cycles. 
-Keep hands and fingers away from moving 
parts and stay away from the drive rolls. 
-Do not point torch at any body part of 
yourself or anyone else.  
-Always use this welder in the rated duty 
cycle to prevent excessive heat and failure. 

 
1.4 Specific Areas of Danger, Caution or 
Warning 

 Electrical Shock 

 

Electric arc welders can produce 
a shock that can cause injury or 

death. Touching electrically live parts can 
cause fatal shocks and severe burns. While 
welding, all metal components connected to 
the wire are electrically live. Poor ground 
connections are a hazard, so secure the 
ground lead before welding.   
-Wear dry protective apparel: coat, shirt, 
gloves and insulated footwear. 
-Insulate yourself from the work piece. 
Avoid contacting the work piece or ground. 
- Do not attempt to repair or maintain the 
welder while the power is on. 
-Inspect all cables and cords for any 
exposed wire and replace immediately if 
found. 
-Use only recommended replacement 
cables and cords. 
-Always attach ground clamp to the work 
piece or work table as close to the weld 
area as possible. 
-Do not touch the torch and the ground or 
grounded work piece at the same time. 

-Do not use a welder to thaw frozen pipes.   

 Fumes and Gases 

 

-Fumes emitted from the welding 
process displace clean air and can 

result in injury or death. 
-Do not breathe in fumes emitted by the 
welding process. Make sure your breathing 
air is clean and safe. 
-Work only in a well-ventilated area or use a 
ventilation device to remove welding fumes 
from the environment where you will be 
working. 
-Do not weld on coated materials 
(galvanized, cadmium plated or containing 
zinc, mercury or barium).  They will emit 
harmful fumes that are dangerous to 
breathe. If necessary use a ventilator, 
respirator with air supply or remove the 
coating from the material in the weld area.   
-The fumes emitted from some metals when 
heated are extremely toxic. Refer to the 
material safety data sheet for the 
manufacturer’s instructions.  
-Do not weld near materials that will emit 
toxic fumes when heated. Vapors from 
cleaners, sprays and degreasers can be 
highly toxic when heated. 

UV and IR Arc Rays 

 

The welding arc produces 
ultraviolet (UV) and infrared (IR) 

rays that can cause injury to your eyes and 
skin. Do not look at the welding arc without 
proper eye protection.  
-Always use a helmet that covers your full 
face from the neck to top of head and to the 
back of each ear. 
-Use a lens that meets ANSI standards and 
safety glasses. For welders under 160 amp 
output, use a shade 10 lens; for above 160 
amp, use a shade 12. Refer to the ANSI 
standard Z87.1 for more information. 

Summary of Contents for MATACTT2V

Page 1: ...WNER S MANUAL 01 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury ...

Page 2: ...e not covered under warranty 1 Year Accessories Warranty Parts and Labor on MIG gun parts except those listed under normal wear items cables regulator and plasma torch except those listed under normal wear items are covered for 1 year Any shipping related to warranty repair is the responsibility of the customer 1 Year 3 Year Welder Warranty Please see your product information to determine if your ...

Page 3: ...nal codes Always be aware of your work environment Be sure to keep other people especially children away from you while welding Keep harmful arc rays shielded from the view of others Mount the welder on a secure bench or cart that will keep the welder secure and prevent it from tipping over or falling 1 2 Your Welder s Condition Check ground cable power cord and welding cable to be sure the insula...

Page 4: ...close to the weld area as possible Do not touch the torch and the ground or grounded work piece at the same time Do not use a welder to thaw frozen pipes Fumes and Gases Fumes emitted from the welding process displace clean air and can result in injury or death Do not breathe in fumes emitted by the welding process Make sure your breathing air is clean and safe Work only in a well ventilated area ...

Page 5: ...hters or matches Keep work lead connected as close to the weld area as possible to prevent any unknown unintended paths of electrical current from causing electrical shock and fire hazards Hot Materials Welded materials are hot and can cause severe burns if handled improperly Do not touch welded materials with bare hands Do not touch the torch after welding until it has had time to cool down Spark...

Page 6: ...parts such as drive rolls of fan USE AND CARE Do not modify this unit in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment There are specific applications for which this unit was designed Always check for damaged or worn out parts before using this unit Broken parts will affect the operation Replace or repair damaged or worn parts im...

Page 7: ...livers the welding power from the welder to the arc SHIELDING GAS THREADED CONNECTION This threaded connection system for shielding gas allows for quick and easy installation on standard inert gas fittings EXTRA COLLETS TUNGSTEN END CAP LONG AND NOZZLES These parts come standard with the Matco MATACTT2V Torch TORCH BODY This provides a sturdy and easy to handle torch body to aid in a comfortable f...

Page 8: ...chine into the constant current mode needed for TIG welding Be aware that the TIG torch is now electrically hot Keep TIG torch away from the grounded work surface until ready to weld 1 6 Set Amperage on the front of the welder 1 7 Turn on the input power switch on your welder Be aware that the TIG torch is now electrically hot Keep TIG torch away from the grounded work surface until ready to weld ...

Page 9: ...ndle to begin gas flow 8 2 Rest the TIG torch nozzle on the work piece taking care to not touch the installed tungsten electrode 8 3 Twist the torch to make contact between the work piece and the tungsten 8 4 Lift torch away from the work piece about 1 8 inch 8 4 Move down the joint to be welded by pushing the torch 8 5 Insert filler metal in the leading edge of the weld puddle as needed MAINTENAN...

Page 10: ...1901026 12 ...

Page 11: ...1901026 12 Distributed by MATCO TOOLS 4403 ALLEN ROAD STOW OH 44224 www matcotools com Made in China ...

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