Mastervolt WHISPER 12.5 ULTRA Installation Manual Download Page 5 | Manualshive

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Mastervolt WHISPER 12.5 ULTRA Installation Manual Download Page 5

INSTALLATION

US / WHISPER 9.5/12.5/15/20 ULTRA / September 2006

5

Fig. 2a Connections Whisper 9.5 / 12.5 Ultra

Fig. 2b Connections Whisper 9.5 / 12.5 Ultra

05

Battery - 25mm2

06

B 25mm2

07

Raw water inlet Ø19mm

08

Fuel in Ø8mm

09

Fuel out Ø8mm

01

Bypass cooling water in

Ø19mm (3/4")

02

Bypass cooling water out

Ø19mm (3/4")

03

Expansion tank Ø8mm

04 Exhaust

hose

Ø51mm

10 Remote

control

11

AC power output

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Summary of Contents for WHISPER 12.5 ULTRA

Page 1: ...5 20 ULTRA 1800 RPM Marine diesel generating set 120 240V 60Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt...

Page 2: ...17 2 INSTALLATION SPECIFICATIONS 19 2 1 General 19 2 2 Commission table 19 2 3 Installation specifications 20 2 4 Specification of the accessories 20 2 5 Installation materials 21 3 DIAGRAMS DRAWINGS...

Page 3: ...cess to the V belt Please also note that in spite of the automatic oil pressure sensor it is still essential that the oil level is checked regularly 1 3 INSTRUCTIONS FOR OPTIMAL SOUND AND VIBRATION IN...

Page 4: ...remove the hottest air An engine room blower should be used as an extraction ventilator to remove air from the engine room In cases where it is impossible to meet the above mentioned temperature limi...

Page 5: ...2 5 Ultra Fig 2b Connections Whisper 9 5 12 5 Ultra 05 Battery 25mm2 06 Battery 25mm2 07 Raw water inlet 19mm 08 Fuel in 8mm 09 Fuel out 8mm 01 Bypass cooling water in 19mm 3 4 02 Bypass cooling water...

Page 6: ...15 Ultra Fig 3b Connections Whisper 15 Ultra 01 Expansion tank 8mm 02 Bypass cooling water out 19mm 3 4 03 Bypass cooling water in 19mm 3 4 04 Exhaust hose 51mm 05 Remote control 06 AC power output 0...

Page 7: ...r 20 Ultra Fig 4b Connections Whisper 20 Ultra 01 Fuel in 8mm 02 Battery 35mm2 03 Battery 35mm2 04 Fuel out 8mm 05 Raw water inlet 25 4mm 06 Expansion tank 8mm 07 Bypass cooling water out 25 4mm 08 By...

Page 8: ...nection a return connection and an air ventilation connection which will require protection against water entry Some official regulations do not allow connection points at the base of the fuel tank in...

Page 9: ...oard water raw water or seawater After the raw water is warmed up in the heatexchanger it is dumped overboard by injecting it in the exhaust The generating set should have its own sea water coolant wa...

Page 10: ...manual 3 INSTALLATION OF THROUGH HULL FITTING It is good practice for yachts to use a hull inlet fitting with an integrated strainer water scoop For propulsion engines in motorboats the water scoop i...

Page 11: ...3 4 19 mm Whisper 20 Ultra 1 25 4 mm If the generating set cannot be mounted such that the bottom of the generating set is placed above the waterline an air vent must be installed See figure 11 Exten...

Page 12: ...arge enough to hold the entire water volume held in the hose from the top of the goose neck to the water lock The water lock must be installed at the lowest point of the exhaust system ref to fig 14 r...

Page 13: ...ng water to be ejected through a line A separate from the exhaust fumes and also functions as a goose neck to prevent water from flooding the engine If the exhaust water separator is mounted more than...

Page 14: ...st system have been installed correctly neighbouring boats will not be disturbed by generating set noise With the super silent exhaust system generating set noises are almost inaudible For optimal noi...

Page 15: ...after drilling a hole in the dashboard using the plastic cover Refer to the dimensional drawing in paragraph 3 5 The panel without the plastic cover fits the Mastervision modular panel system More re...

Page 16: ...menus could be blocked For blocking and setting up this options refer to the APPENDIX of the DDC users manual One of these options is to monitor a second battery not being the starter battery to star...

Page 17: ...n series to provide a 24 Volt supply system never take off 12 Volt starting power from one of these batteries This will result in severe damage to both batteries within a short time Disconnect the bat...

Page 18: ...th a sufficient cross sectional area One wire for earth is included For long cables it is recommended to apply cables with a larger cross section refer to ISO 13297 annex A 4 TRANSFER SWITCH A power s...

Page 19: ...ust loop goose neck 4 Open the seawater outlet valve and check all water connections 5 Check the AC cables and the grounding 6 Check if an AC breaker is installed before or after the power source sele...

Page 20: ...g pump Mastervolt self priming raw water impeller pump PTO driven Model cooling pump M12 M12 M12 M16 Minimum water supply 4 8 6 US gpmin 18 22 l min 4 8 6 US gpmin 18 22 l min 4 8 6 US gpmin 18 22 l m...

Page 21: ...5 mm 7 1 50230061 Nickel plated brass intake strainer 3 4 TOTAL 50230221 WATER INLET KIT 25 mm AIR VENT KIT 3 4 20 mm for Whisper 9 5 Ultra 12 5 Ultra and 15 Ultra no qty article no description dimens...

Page 22: ...6ULTRA Fig 23 Installation materials water inlet and air vent Hose drain should go downwards Water must flow out freely Refer to installation manual for proper installation air vent kit Faulty install...

Page 23: ...hose 2 51 mm 22 2 50221541 Hose clamps HD 55 62 mm WATER SEPARATOR KIT 51 mm no qty article no description dimensions 21 2 50221506 Hose clamps 44 56 mm 22 2 50221541 Hose clamps HD 55 62 mm 23 2 5 5...

Page 24: ...SPECIFICATIONS 24 September 2006 WHISPER 9 5 12 5 15 20 ULTRA US WHISPER12ULTRA Fig 24 Installation materials exhaust Whisper 9 5 Ultra 12 5 Ultra and 15 Ultra Whisper 9 5 Ultra Whisper 12 5 Ultra Whi...

Page 25: ...INSTALLATION SPECIFICATIONS US WHISPER 9 5 12 5 15 20 ULTRA September 2006 25 WHISPER16ULTRA Fig 25 Installation materials exhaust Whisper 20 Ultra Whisper 20 Ultra...

Page 26: ...nsions 51 1 62000700 Mastervolt AGM Battery 12V 70Ah 70Ah 52 1 43011000 battery charger IVO SMART 12 10 53 1 68060100 battery terminal M8 54 1 68060200 battery terminal M8 55 1 68456902 isolation cap...

Page 27: ...27 WHISPER12ULTRA Fig 26 Installation materials battery and fuel Whisper 9 5 Ultra 12 5 Ultra and 15 Ultra Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm i...

Page 28: ...6 WHISPER 9 5 12 5 15 20 ULTRA US WHISPER16ULTRA Fig 27 Installation materials battery and fuel Whisper 20Ultra Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8...

Page 29: ...DIAGRAMS DRAWINGS US WHISPER 9 5 12 5 15 20 ULTRA September 2006 29 3 DIAGRAMS DRAWINGS 3 1 DC WIRING WHISPER 9 5 ULTRA 12 5 ULTRA AND 15 ULTRA Fig 28a DC wiring diagram Whisper 9 5 Ultra and 15 Ultra...

Page 30: ...DIAGRAMS DRAWINGS 30 September 2006 WHISPER 9 5 12 5 15 20 ULTRA US Fig 28b Electrical Diagram control wiring Whisper 12 5 Ultra See also chapter 3 3...

Page 31: ...mm2 LCP water temperature switch 7 blue black 17 1 mm2 DDC exhaust temperature switch 8 blue green 17 1 mm2 DDC fuel solenoid hold 9 green 16 1 5 mm2 DDC fuel solenoid pull 20 pink 16 1 5 mm2 DDC fuel...

Page 32: ...DIAGRAMS DRAWINGS 32 September 2006 WHISPER 9 5 12 5 15 20 ULTRA US 3 2 DC WIRING WHISPER 20 ULTRA Fig 29 DC wiring diagram Whisper 20 Ultra...

Page 33: ...LCP exhaust temperature switch 8 blue pink 17 1 mm2 DDC fuel solenoid hold 9 green 16 1 5 mm2 DDC fuel solenoid pull 20 pink 14 2 5 mm2 DDC fuel solenoid com 17 black 14 2 5 mm2 B terminal alternator...

Page 34: ...So the electronic governor offers three advantages a more stable frequency and voltage and more power The electronic governor system contains two parts 1 The actuator controls the engine speed This ac...

Page 35: ...AND NEUTRAL CO DDC AC 1 BROWN 33 YELLOW GREEN BLUE 33 BLUE N YELLOW GREEN BROWN 120V 60Hz PE L1 DDC ct 1 11 11 CURRENT TRANSFORMER BLACK RED 22 22 DDC ct 2 BLACK RED CURRENT TRANSFORMER TRANSFORMER B...

Page 36: ...AWINGS 36 September 2006 WHISPER 9 5 12 5 15 20 ULTRA US 3 5 REMOTE CONTROL PANEL DRAWINGS Fig 32 Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mo...

Page 37: ...BOX DIMENSIONS WHISPER 9 5 12 5 ULTRA exhaust 2 51 mm length 35 4 900 mm fuel hose 5 16 8 mm width 22 6 575 mm sea water in 3 4 19 mm height 25 2 640 mm air vent connection 3 4 19 mm weight 334 kg ba...

Page 38: ...MENSIONS WHISPER 15 ULTRA exhaust 2 51 mm length 41 7 1060 mm fuel hose 5 16 8 mm width 22 6 575 mm sea water in 3 4 19 mm height 25 2 640 mm air vent connection 3 4 19 mm weight 380 kg battery AWG 2...

Page 39: ...1 mm length 45 7 1160 mm fuel hose 8 mm width 26 8 680 mm sea water in 25 4 mm height 27 6 700 mm air vent connection 25 4 mm weight 454 kg battery 35 mm2 battery 35 mm2 POWERCABLES ISO 13297 annex A...

Page 40: ...MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com info mastervolt com...

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