Mastervolt CHARGEMASTER PLUS 24/110-2 User And Installation Manual Download Page 9

ChargeMaster Plus 24/80-2, 24/110-2 

 User and Installation Manual 

 

 

9

 

 

 

 

 

 

CZone network 

Points to consider: 

˗ 

Up to 40 devices can be connected together 
on a single backbone. 

˗ 

Make sure the CZone network has two 
terminating resistors, one at each open end 
of the backbone. 

˗ 

The electric power for the network comes 
from a battery or power supply. Make sure 
that it delivers enough power and is 
positioned as close to the middle of the 
backbone as possible to reduce voltage 
drop. 

 

MasterBus network 

Points to consider: 

˗ 

Connections between the devices are made 
by standard MasterBus cables (straight 
UTP). Mastervolt can supply these cables. 

˗ 

Up to 63 MasterBus devices can be 
connected together. 

˗ 

The electric power for the network comes 
from the connected devices according to the 
rule: 1powering / 3 non-powering. Spread 
the powering devices over the network. 

For  more  details  on  networks,  please  contact 

your Mastervolt supplier. 

3.4

 

Batteries 

Always follow the instructions published by  the 
battery manufacturer. 

Model 

Minimum battery capacity 

24/80-2 

160 Ah 

24/110-2 

220 Ah 

Minimum  based  on  Mastervolt  Gel  batteries.  If 
connecting batteries of a different manufacturer, 
make sure the manufacturer's recommendations 
are met. 

3.5

 

Things you need 

Make  sure  you  have  all  the  parts  you  need  to 
install the ChargeMaster Plus: 

 

ChargeMaster Plus (included). 

 

Battery  temperature  sensor  with  cable  and 
plug (included). 

 

DC cables to connect the ChargeMaster Plus 
to  the  batteries  and  common  negative;  see 
section 3.3.1 for specifications. 

 

DC  fuse  holder  with  a  DC  fuse,  to  be 
integrated in the positive DC cable. 

 

Screws/bolts (Ø 6mm /

 ¼"

 with plugs) to mount 

the  enclosure  to  a  surface.  Use  mounting 
materials  which  are  suitable  to  carry  the 
weight of the ChargeMaster Plus. 

 

AC cable to connect the AC input to an AC 
power source. See section 3.3.2. 

 

Batteries. See section 3.4. 

 

Appropriate  and  reliable  cable  terminals, 
cable  lugs,  battery  terminals  and  cord  end 
terminals. 

 

For CZone setup, an RJ45-M12 Drop cable 
CZone/MB (included) and a tee connector 
(not included). When connecting several 
drop cables in a similar location, use a 2-way 
or 4-way tee connector 

 

For MasterBus setup, an RJ45 MasterBus 
cable (not included). 

We recommend as a minimum tool kit:  

 

Socket wrench to fix the main DC cables. 

 

Socket  wrench  to  fix  the  Safety  ground 
connection. 

 

Flat  blade  screwdriver  to  fix  the  screw 
terminals of the AC wiring. 

 

Tools  to  fix  the  screws  /  bolts  (Ø  6mm  /

  ¼"

with  plugs  to  mount  the  enclosure  to  a 
surface. 

 

Philips  screwdriver  number  2  to  open  the 
connection compartment. 

 

 

Summary of Contents for CHARGEMASTER PLUS 24/110-2

Page 1: ...te downloaden naar onze website Um diese Anleitung in anderen Sprachen herunterzuladen besuchen Sie bitte unsere Website Pour t l charger ce manuel dans d autres langues consultez notre site Web Para...

Page 2: ...AC safety grounding 8 3 3 4 Network wiring CZone MasterBus 8 3 4 Batteries 9 3 5 Things you need 9 3 6 Overview of the connection compartment 10 3 7 Connection example 11 3 8 Installation step by step...

Page 3: ...of the product Costs of labor or shipping are not covered by this warranty 1 4 Disclaimer Our products are subject to continual development and improvement Therefore additions or modifications to the...

Page 4: ...be carried out only by qualified and trained personnel consistent with the locally applicable standards and regulations 9 Make sure that all wiring is properly installed in good electrical condition...

Page 5: ...ay burst and cause injury to persons and damage to property Make sure lithium ion batteries used for this charger are certified to IEC standards 2 NEVER charge non rechargeable batteries 3 NEVER charg...

Page 6: ...area around battery is well ventilated while battery is being charged 3 Clean battery terminals Be careful to keep corrosion from coming in contact with eyes 4 Add distilled water in each cell until...

Page 7: ...clearance on every side If added to a CZone or MasterBus network take the network powering into consideration Never place the ChargeMaster Plus directly above the battery being charged as gases from b...

Page 8: ...n of AC wiring and recommended wire colors 240VAC 50 60Hz installations Wire color Meaning Must be connected to Brown or black Phase L1 Blue Neutral N Green Yellow Earth PE GND 120VAC 50 60Hz installa...

Page 9: ...ake sure the manufacturer s recommendations are met 3 5 Things you need Make sure you have all the parts you need to install the ChargeMaster Plus ChargeMaster Plus included Battery temperature sensor...

Page 10: ...on negative output terminal 7 Safety ground connection 2 M6 Positive terminal charge output 2 DC 2 OUT 8 Network connection CZone MasterBus 3 Isolation walls for DC connections 9 Temperature sensor co...

Page 11: ...ion Figure 3 Installation drawing of the ChargeMaster Plus Notes If the battery temperature remains within 15 25 C connection of the battery temperature sensor is optional Lithium ion batteries requir...

Page 12: ...polarity may lead to serious damage to the batteries the ChargeMaster Plus the cabling and or the terminal connections Fuses between the batteries and the ChargeMaster Plus cannot prevent damage caus...

Page 13: ...mp sense jack 7 Option Connect the ChargeMaster to the CZone or MasterBus network 8 Adding to a CZone network 1 Disconnect the backbone at the closest backbone connection and add in a tee connector 2...

Page 14: ...n new the ChargeMaster Plus will not start charging batteries before activated with the ON OFF button See step 6 4 Check the DIP switches See chapter DIP switch settings on page 15 5 Check and adjust...

Page 15: ...e CZone Configuration Tool Instructions manual for more information In a MasterBus network DIP switch 1 must always be set to the ON position 1 DIP switch 2 is MasterBus Powering ON 1 or OFF 0 DIP swi...

Page 16: ...he main battery bank in C read only DC 1 OUT Output 1 Output state pre float on read only Output 1 V Voltage of charge output 1 read only Output 1 A Output current of charge output 1 read only Shunt d...

Page 17: ...terBus DIP switch 1 must be in the ON position Parameter Meaning Factory setting Value range Device Language Menu language of this device English EN NL DE FR ES IT NO SV FI DA Name Name of this device...

Page 18: ...0 240min Float Voltage Float voltage 25 C see section 5 4 26 50V 16 32V Return to bulk V Return to bulk voltage If the battery voltage stays below this level for at least the Return to bulk delay tim...

Page 19: ...s as an event source Bulk Bulk state of charge serves as an event source Abs Absorption state of charge serves as an event source Float Float state of charge serves as an event source Failure Any faul...

Page 20: ...ne network Either do the configuration while connected to the network or use a prepared configuration file zcf Ensure that a DIP Switch is assigned Also see section 4 2 4 for a detailed description of...

Page 21: ...den or grayed out 9 NMEA2000 Instances are used to differentiate between multiple monitoring sources 10 Press OK to return to the Module Modification window and press the Alarm Switch Settings button...

Page 22: ...nds the ChargeMaster Plus will switch off the ChargeMaster Plus stops and the MODE LED illuminates red When the ChargeMaster Plus was switched off it can only be activated by pressing the ON OFF butto...

Page 23: ...gure 6 3 step charge process The BULK phase is followed by the ABSORPTION phase Absorption charging starts when the voltage on the batteries has reached the BULK voltage and ends when the battery is c...

Page 24: ...0V 100 of Imax 28 50 Limited by Pmax 5 5 DC Output 2 The ChargeMaster Plus is equipped with one full output DC 1 OUT and one secondary output DC 2 OUT The total output current is divided over these tw...

Page 25: ...batteries 4 Switch the RCD Breaker of the AC input to the OFF position and if required disconnect the AC mains 5 Open the connection compartment of the ChargeMaster Plus 6 Check with a suitable volta...

Page 26: ...r some time this will be higher Wrong setting of the charge voltage Check settings see chapter 4 Charge current too low Batteries almost fully charged Nothing this is normal when the battery is almost...

Page 27: ...g network Ring networks are not allowed Check the connections of the network ChargeMaster Plus is not configured in CZone configuration file Open CZone Configuration Tool and check ChargeMaster Plus D...

Page 28: ...ded Lithium ion Dimensions mm 383 252 126 383 252 126 Dimensions inch 15 1 9 9 5 0 15 1 9 9 5 0 Weight 6 3 kg 13 9 lbs 6 3 kg 13 9 lbs Recommended battery capacity 280 700Ah 400 1000Ah Power factor re...

Page 29: ...User and Installation Manual 29 7 2 Dimensions Dimensions in mm inches ChargeMaster Plus models 24 80 2 24 110 2 7 3 Characteristics Output power versus input voltage Output power AC voltage V Figure...

Page 30: ...30 ChargeMaster Plus 24 80 2 24 110 2 User and Installation Manual 3 step charging characteristics of flooded batteries Figure 9 3 step charging characteristics of flooded batteries...

Page 31: ...ChargeMaster Plus 24 80 2 24 110 2 User and Installation Manual 31...

Page 32: ...rvolt com Location Shipping Power Products LLC N85 W12545 Westbrook Crossing Menomonee Falls Wisconsin 53051 United States Asia Pacific Customer Service T 64 9 415 7261 Option 1 E enquiries bepmarine...

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