Mastervolt 70403105 User Manual Download Page 22

 
 
 
 
 

 

 

22

 

November 2004 / Masterlink MICC / EN 

Low battery alarm voltage set point (M01) 

The  MICC  automatically  detects  a  12  or  a  
24-volt  system.  The  factory  default  for  the  low 
battery  alarm  is  11  volt  if  a  12-volt  system  is 
used  or  22  volt  if  a  24-volt  system  is  used. 
These  values  are  correct  if  the  battery  is 
discharged  by  the  C  20  rate.  If  the  discharged 
rate  is  higher  i.e.  if  the  current  is  high,  the  low 
voltage  alarm  may  set  slightly  lower;  for 
example  10  /  20  volts.  When  the  average 
current is much lower than the C 20 rate this set 
point can be set higher for example 12 / 24-volt. 
For solar applications this voltage alarm can set 
higher to avoid too deeply discharged batteries. 
 

Low Ah set point (M02) 

At the second level of this alarm menu the alarm 
can be set according to the Ah consumed. Battery 
voltage is not always correct to set an alarm. The 
voltage  of  a  battery  is  not  only  affected  by  the 
state of charge of the battery, but is also affected 
by  the  load  connected  to  the  battery  during 
discharge.  The  alarm  for  the  low  Ah  discharge 
floor is factory set at 35 % of the total capacity of 
the battery. For an average battery installation this 
value is normally ok, but the alarm for low Ah can 
be  set  according  to  the  requirements  of  the 
application.  For  solar  applications  this  value  is 
often  set  to  50  %  and  for  cyclic  applications 
(forklifts) the value is often set at 20 %.  
 

Alarm delay  

The  alarm  is  delayed  for  30  sec.  This  means 
that  if  the  voltage  is  lower  than  the  setting  for 
low  battery  voltage,  the  alarm  will  be  activated 
after 30 seconds. This prevents the alarm being 
activated  during  a  small  dip  in  the  battery 
voltage.  

 

Low battery alarm "off" setting (M03)  

The fourth level is used to reset the alarm if the 
battery  reaches  80%  state  of  charge.  This 
means with the factory default settings of 35 % 
for  low  alarm,  and  80  %  for  switching  of  the 
alarm, the alarm is activated if the Ah consumed 
drops  below  35  %  and  it  is  reset  when  the 
batteries 

have 

been 

charged 

up 

to  

80  %  of  their  capacity.  The  value  can  be  set 
between  70  and  90  %  according  to  the 
requirements of the system.  
 

Minimum alarm time setting (M04) 

The fifth level of this alarm setting is used to set 
the  minimum  time  that  the  alarm  will  stay 
activated. If for example the battery drops below 
the  settings  for  voltage  and  Ah  but  is  charged 
directly afterwards, the alarm will stay activated 
for  10  minutes  (factory  setting)  even  if  the 
battery is charged above the settings for voltage 
and  Ah.  This  time  can  be  adjusted  between  
5  and  90  minutes  by  means  of  the 

Set-up

 

button

 

Maximum alarm time  

The maximum alarm time is set for 6 hours and 
used  to  set  the  maximum  time  the  alarm  will 
stay  activated.  If  for  example  the  battery  is 
discharged  below  the  settings  for  voltage  and 
Ah  and  will  not  be  charged  the  alarm  will  stay 
activated for a maximum of 6 hours.  
 

Return to users menu (M05)  

If this level is entered, it is possible to return to 
the user menu by means of the 

Set-up

 

button

Also  if  none  of  the  buttons  are  touched  for  
15  seconds,  the  Masterlink  MICC  will  return  to 
the users menu. 

Select 

LOW BATTERY 
 22.0V       

Ç

 

Select 

DIS.FLOOR 
  35%         

Ç

 

Select 

FULL CHARGE 
  80%         

Ç

 

Select 

MIN RUN TIME 
   10 MIN     

Ç

 

Select 

EXIT LEVEL 
 ->PRESS SET-UP 

Summary of Contents for 70403105

Page 1: ...ANUAL MASTERLINK MICC MASS INVERTER CHARGER CONTROL MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com Language English Version V4 0...

Page 2: ...2 November 2004 Masterlink MICC EN...

Page 3: ...ials needed for installation 7 3 3 Step by Step installation 8 3 4 Installation of an external alarm 10 3 5 Connection of the charger and the inverter 10 4 SYNCHRONISATION AND SETTING THE BATTERY CAPA...

Page 4: ...ting alarm function 26 10 2 Exponent adjustment 26 10 3 Reset menu 27 11 ADDITIONAL INFORMATION 28 11 1 The Peukert Exponent 28 11 2 Time Remaining CEF History 29 12 GENERAL BATTERY INFORMATION 30 13...

Page 5: ...This manual has 16 chapters 1 2 Guarantee Specifications Mastervolt guarantees that this unit has been built in accordance with the legally applicable standards and specifications Should work take pla...

Page 6: ...the Masterlink MICC at locations where there is danger of gas or dust explosion 3 Use other than as mentioned under 2 is not considered to be consistent with the intended purpose MASTERVOLT is not li...

Page 7: ...x0 25 mm shielded twin twisted pair x Or One cable 2x0 25 mm shielded twisted pair and three normal 2 core cables 2x0 25 mm x Two 6 pole modular communication cables RJ12 cross wired see figure 1 to c...

Page 8: ...nk MICC 4 Run the twisted wired cable 2x 0 25 mm between the shunt and the Masterlink MICC Be sure that the wires are long enough to be connected at the left side of the shunt The shunt s output volta...

Page 9: ...the total stand by power consumption will be reduced from 50mA to 30mA if the Mass Combi is switched off by means of the Inverter button on the Masterlink MICC panel When installed it is not possible...

Page 10: ...the Masterlink MICC to the charger or inverter If it is necessary to disconnect batteries and charger inverter then first disconnect Masterlink MICC from the charger inverter For an appropriate operat...

Page 11: ...ry signal n o Chassis ground or Ship s ground in case required Shunt 500A 50mV Minus DC distribution MASS INVERTER CHARGER CONTROL AC present Select Inverter Charger Time remain 03 hr 20 min Float Abs...

Page 12: ...ion LED flashes Press the Ah Time button shortly to display the battery capacity Adjust the required capacity of the main battery by pressing the Set up button If the Select button is held for five se...

Page 13: ...ED is flashing Now press the Set up button shortly to enter the program menu Press the Select button 4 times shortly until the HFC MODE is displayed Select the required setting using the Set up button...

Page 14: ...e major parts remote control of the battery charger remote control of the inverter and retrieving information you re your batteries see figure 6 5 2 Remote control of the battery charger By pressing t...

Page 15: ...ication LED flashes Press the Charger button shortly to display CURRENT CONT Adjust the desired output current 10 100 by pressing the Set up button If the Select button is held for five seconds the ar...

Page 16: ...rter By pressing the Inverter switch the inverter can be switched on and off After a few seconds the Inverter LED illuminates when the inverter is in operation AC output Figure 7 Set up drawing user l...

Page 17: ...rge of the battery This value is automatically compensated by the charge efficiency factor C E F and the Peukert exponent check chapter 11 for more information about the C E F and about the Peukert ex...

Page 18: ...H03 The second level shows the Peukert exponent Standard batteries are rated for a 20 hour discharge This means that a 100 Ah battery can supply 5 amps for 20 hours before a voltage of 1 75 volt cell...

Page 19: ...a battery can handle depends strongly on the type of battery and its quality One cycle is reached if the battery is discharged from 100 state of charge down to 0 followed by a charge up to 100 One cyc...

Page 20: ...n level 1 DEPT 1 Charger Ahr time Volt Amp Inverter Select MICC Installer level Hold select 2 4 sec untill led flashes and select the function below DEPT 7 DEPT 7 A07 Exit level A07 Exit level M03 Set...

Page 21: ...roll through the levels of this menu and adjust several alarm set points For more information see also the set up drawing figure 8 and figure 10 The numbers that are mentioned behind the levels corres...

Page 22: ...attery voltage the alarm will be activated after 30 seconds This prevents the alarm being activated during a small dip in the battery voltage Low battery alarm off setting M03 The fourth level is used...

Page 23: ...our rating and set the MICC according this value For 12 volt systems the capacities of all the installed batteries of the main battery bank can be added If a 24 volt battery system will be used all th...

Page 24: ...easured at the output terminals of the charging system and therefore it is necessary for these voltages to be set approx 0 4 volt lower to compensate for the voltage drop in the wiring In the above me...

Page 25: ...nction on or off The alarm status will still be shown in the display but the external alarm contact of the MICC will not be activated check chapter section for more information about alarm settings If...

Page 26: ...ions Return to users menu M07 By pressing the Select button you can scroll to the EXIT LEVEL If this level is entered you can return to the user menu by means of the Set up button 10 2 Exponent adjust...

Page 27: ...ased by means of the Set up button If the arrow is pointing upwards the set value can be increased Return to users menu A10 If this level is entered you can return to the user menu by means of the Set...

Page 28: ...a high and one at a low discharge rate which are about the minimal and maximal discharge rate for your situation enables you to calculate a value n for the Peukert exponent which fits best to your si...

Page 29: ...aches 1 75 V per cell 10 5V for a 12 V battery This would be equivalent to a discharge rate of 25 A for a 100 Ah battery If the battery delivered 67 134 Ah the appropriate Peukert s exponent would be...

Page 30: ...available However using a generator to charge the battery up to more than 85 is not efficient The reason for this is that the charging current is strongly reduced after reaching 80 85 of the battery...

Page 31: ...tion between battery side and system side chapter 3 3 Back light switches off after 15 seconds Unit in sleep mode Press one of the buttons or refer to chapter 9 step F01 to disable the sleep mode No a...

Page 32: ...ger switched off because of a battery sense error The battery voltage sense wires are connected wrong or the charger has reached the maximum compensation value The charger compensates the voltage loss...

Page 33: ...Measurement 7 35 volts 0 01 volt resolution Amperage Measurement 0 500 Amp 0 2A resolution 0 42A 2A resolution 42 500A Amp Hours Measurement 0 2000 Ah 1 Ah resolution Time remaining 0 255 hours 1 min...

Page 34: ...Panel Minimum required dimensions for installing panel only width x height x depth 120 x 65 x 40mm Grey mounting box Dimensions grey mounting box width x height x depth 140 x 85 x 50mm Dimensions for...

Page 35: ...onformity with the following provisions of the EC EMC directive EMC 89 336 EEG and amendments 92 31 EEC and 93 68 EEC The following harmonized standards have been applied Generic emission standard EN...

Page 36: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 Email info mastervolt com...

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