Mastervolt 44310355 User And Installation Manual Download Page 20

 

20 

 

  ChargeMaster Plus 12/35-3, 12/50-3, 24/20-3, 24/30-3 

 User and Installation Manual 

 

 

 

 

The ChargeMaster Plus can be configured as an 

event source

. An event source can be used to initiate 

an 

event command

 and an 

event action 

by another device. 

Event source 

Meaning 

Charger state 

State of the ChargeMaster Plus serves as an event source 

Bulk 

Bulk state of charge serves as an event source 

Abs  

Absorption state of charge serves as an event source 

Float  

Float state of charge serves as an event source 

Failure 

Any fault condition of the ChargeMaster Plus serves as an event source 

Table 2: ChargeMaster Plus MasterBus Event sources 

When the ChargeMaster Plus is configured as an 

event target

 by another device, this device can initiate 

an 

event command

 and an 

event action

 to be performed by the ChargeMaster Plus. 

Event command 

Meaning 

On 

Command to switch on the ChargeMaster Plus 

Bulk 

Command to start the Bulk state of charge 

Abs  

Command to start the Absorption state of charge 

Float  

Command to start the Float state of charge 

Suspend charging  When using an MLI Ultra Li-ion battery, this event is obligatory. Refer to the MLI 

Ultra manual. 

Table 3: ChargeMaster Plus MasterBus Event commands 

4.2.6

 

Current control 

If the available power at the AC input is limited. The ChargeMaster can be configured to reduce input 
current. The Current Control level should be set equal to or lower than the value of the external circuit 
breaker, which protects the incoming AC power. For example, when the external AC power is limited by 
a 6A fuse, the Current Control level should be set to 

6A. The AC input current of the ChargeMaster Plus 

will be reduced to 6A. 

How to set the AC input current in a MasterBus network 

1.

 

Open MasterAdjust. 

2.

 

Select the ChargeMaster Plus. 

3.

 

Go to the 

Monitoring

 tab. 

4.

 

In the 

Input Current 

field, enter the required value. 

4.3

 

MasterShunt 

In a MasterBus network, a MasterShunt can be coupled with output 1 (DC 1 OUT) of the ChargeMaster 
Plus. The actual measurement data of the MasterShunt will be used to charge the batteries. Refer to the 
manual of the MasterShunt for information on how to configure your system. 

4.4

 

Lithium-ion Battery MLI Ultra 

The ChargeMaster Plus can be combined with a Li-ion MLI Ultra battery. Refer to the manual of the MLI 
Ultra for information on how to configure your system. 

 

WARNING! 

Before using the Li-ion battery, it must be properly installed and commissioned! 

4.5

 

CZone configuration 

The CZone

®

 network is an NMEA 2000-compliant CAN-based system. When the ChargeMaster Plus is 

connected, open the CZone Configuration Tool on a Windows laptop or notebook connected to the CZone 
network. Either do the configuration while connected to the network or use a prepared configuration file 
(.zcf). Ensure that a DIP Switch is assigned.  

Summary of Contents for 44310355

Page 1: ...g in andere talen te downloaden naar onze website Um diese Anleitung in anderen Sprachen herunterzuladen besuchen Sie bitte unsere Website Pour t l charger ce manuel dans d autres langues consultez no...

Page 2: ...3 4 Network wiring CZone MasterBus 10 3 4 Batteries 10 3 5 Material needed 10 3 6 Overview of the connection compartment 11 3 7 Connection example 12 3 8 Installation step by step 13 3 9 Commissioning...

Page 3: ...placement of the product Costs of labor or shipping are not covered by this warranty 1 4 Disclaimer Our products are subject to continual development and improvement Therefore additions or modificatio...

Page 4: ...ster Plus may be carried out only by qualified and trained personnel consistent with the locally applicable standards and regulations 9 Make sure that all wiring is properly installed in good electric...

Page 5: ...Only use the ChargeMaster Plus for charging Lead Acid or lithium ion batteries and the supply of consumers attached to these batteries in permanent systems Do not use the ChargeMaster Plus for chargin...

Page 6: ...E POS P battery post usually has a larger diameter than NEGATIVE NEG N post 2 Attach at least a 24 inch long 6 gauge AWG insulated battery cable to NEGATIVE NEG N battery post 3 Connect POSITIVE RED c...

Page 7: ...with all local codes and ordinances 2 11 Warning regarding life support applications Mastervolt products are not designed to be used as component of medical equipment unless negotiated in the form of...

Page 8: ...mm 4 of clearance on every side If added to a CZone or MasterBus network take the network powering into consideration Never place the ChargeMaster Plus directly above the battery being charged as gase...

Page 9: ...be applied Don t use a cross section that is smaller than indicated See the following table to select the appropriate cross section for the AC wiring up to 6m 20ft length Wire size Max current Solid w...

Page 10: ...blished by the battery manufacturer Model Minimum battery capacity MVG Mastervolt Gel battery 12 35 3 70 Ah 85 12 50 3 100 Ah 120 24 20 3 40 Ah 55 24 30 3 60 Ah 85 3 5 Materials needed Make sure you h...

Page 11: ...Safety ground connection 2 5 M6 Positive terminal charge output 1 DC 1 OUT 6 M6 Positive terminal charge output 2 DC 2 OUT 7 M6 Positive terminal charge output 3 DC 3 OUT 8 Common negative output ter...

Page 12: ...le for the PE ensuring the PE will be the last wire to get taut if the wire slips through the anchorage Notes If the battery temperature remains within 15 25 C 59 77 F connection of the battery temper...

Page 13: ...cables of the correct size CAUTION Short circuiting or reversing polarity may lead to serious damage to the batteries the ChargeMaster Plus the cabling and or the terminal connections Fuses between t...

Page 14: ...mperature sensor to the casing of battery bank 1 Plug the temperature sensor cable into the Temp sense jack Option Connect the ChargeMaster to the CZone or MasterBus network 8 Adding to a CZone networ...

Page 15: ...ote when new the ChargeMaster Plus will not start charging batteries before activated with the ON OFF button See step 6 4 Check the DIP switches See chapter DIP switch settings on page 16 5 Check and...

Page 16: ...erBus settings Flooded 1 0 0 0 Flooded fixed settings 0 0 1 AGM fixed settings 0 1 0 Gel fixed settings 0 1 1 Lithium ion fixed settings 1 0 0 Constant voltage 13 25 26 50V 2 1 1 1 1 If all DIP switch...

Page 17: ...tput 2 V Voltage of charge output 2 read only Output 2 A Output current of charge output 2 read only DC 3 OUT Output 3 Output state read only Output 3 V Voltage of charge output 3 read only Output 3 A...

Page 18: ...le If Powersave mode is OFF the charger stays ON even when no AC power is available On On Off CZone enabled This checkbox is marked when the ChargeMaster Plus is setup to work in a CZone network Off r...

Page 19: ...s output Output 2 3 0 16 chars Installer menu Factory settings button Button to reset the ChargeMaster Plus to default settings requires installer rights Not applicable Not applicable Parameters marke...

Page 20: ...an be configured to reduce input current The Current Control level should be set equal to or lower than the value of the external circuit breaker which protects the incoming AC power For example when...

Page 21: ...om the drop down list or edit graphically 3 Select the Battery Type 4 Enter the DC Current Limit 5 Option press the Advanced Settings button to configure advanced options 6 Select the required Charge...

Page 22: ...ies Note Once switched on the ChargeMaster Plus automatically resumes operation after it was disconnected from an AC source temporarily By holding the ON OFF button pressed again for approx 3 seconds...

Page 23: ...otal output power 26 50 Battery 3 Solid orange Total output power 51 75 Network Solid orange Total output power 76 100 Error LED State Meaning What to do MODE Blink fast red Error menu Battery 1 Blink...

Page 24: ...full don t receive the higher charge voltage needed in the absorption stage This prevents over charging extending the lifespan of the batteries 5 4 3 Temperature compensated charging By installing the...

Page 25: ...4 Switch the RCD Breaker of the AC input to the OFF position and if required disconnect the AC mains 5 Open the connection compartment of the ChargeMaster Plus 6 Check with a suitable voltage meter wh...

Page 26: ...his will be higher Wrong setting of the charge voltage Check settings see chapter 4 Charge current too low Batteries almost fully charged Nothing this is normal when the battery is almost fully charge...

Page 27: ...orks are not allowed Check the connections of the network ChargeMaster Plus is not configured in CZone configuration file Open CZone Configuration Tool and check ChargeMaster Plus Dipswitch not correc...

Page 28: ...eight 2 5 kg 5 5 lbs 2 5 kg 5 5 lbs Recommended battery capacity 70 300Ah 100 400Ah Power factor regulations 0 98 0 98 Temperature compensation Battery temperature sensor and cable included Voltage co...

Page 29: ...g 5 5 lbs 2 5 kg 5 5 lbs Recommended battery capacity 160 400Ah 200 500Ah Power factor regulations 0 98 0 98 Temperature compensation Battery temperature sensor and cable included Voltage compensation...

Page 30: ...0 3 24 20 3 24 30 3 User and Installation Manual 7 3 Dimensions Dimensions in mm inches of the ChargeMaster Plus 12 35 3 12 50 3 24 20 3 24 30 3 7 4 Characteristics Output power AC voltage V Figure 8...

Page 31: ...ChargeMaster Plus 12 35 3 12 50 3 24 20 3 24 30 3 User and Installation Manual 31 Figure 9 3 step charging characteristics of flooded batteries...

Page 32: ...Shipping Advanced Systems Group US N85 W12545 Westbrook Crossing Menomonee Falls Wisconsin 53051 United States Asia Pacific Customer Service T 64 9 415 7261 Option 1 E enquiries bepmarine com Technica...

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