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Mastervolt 44310355, User And Installation Manual

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Mastervolt 44310355 User And Installation Manual Download Page 1

 

 

 

 

 

 

CHARGEMASTER PLUS 

ChargeMaster Plus 12/35-3, 12/50-3, 24/20-3, 24/30-3 

 

AUTOMATIC BATTERY CHARGER 

 

 

USER AND INSTALLATION MANUAL 

10000016594/04 

 

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Summary of Contents for 44310355

Page 1: ...g in andere talen te downloaden naar onze website Um diese Anleitung in anderen Sprachen herunterzuladen besuchen Sie bitte unsere Website Pour t l charger ce manuel dans d autres langues consultez no...

Page 2: ...3 4 Network wiring CZone MasterBus 10 3 4 Batteries 10 3 5 Material needed 10 3 6 Overview of the connection compartment 11 3 7 Connection example 12 3 8 Installation step by step 13 3 9 Commissioning...

Page 3: ...placement of the product Costs of labor or shipping are not covered by this warranty 1 4 Disclaimer Our products are subject to continual development and improvement Therefore additions or modificatio...

Page 4: ...ster Plus may be carried out only by qualified and trained personnel consistent with the locally applicable standards and regulations 9 Make sure that all wiring is properly installed in good electric...

Page 5: ...Only use the ChargeMaster Plus for charging Lead Acid or lithium ion batteries and the supply of consumers attached to these batteries in permanent systems Do not use the ChargeMaster Plus for chargin...

Page 6: ...E POS P battery post usually has a larger diameter than NEGATIVE NEG N post 2 Attach at least a 24 inch long 6 gauge AWG insulated battery cable to NEGATIVE NEG N battery post 3 Connect POSITIVE RED c...

Page 7: ...with all local codes and ordinances 2 11 Warning regarding life support applications Mastervolt products are not designed to be used as component of medical equipment unless negotiated in the form of...

Page 8: ...mm 4 of clearance on every side If added to a CZone or MasterBus network take the network powering into consideration Never place the ChargeMaster Plus directly above the battery being charged as gase...

Page 9: ...be applied Don t use a cross section that is smaller than indicated See the following table to select the appropriate cross section for the AC wiring up to 6m 20ft length Wire size Max current Solid w...

Page 10: ...blished by the battery manufacturer Model Minimum battery capacity MVG Mastervolt Gel battery 12 35 3 70 Ah 85 12 50 3 100 Ah 120 24 20 3 40 Ah 55 24 30 3 60 Ah 85 3 5 Materials needed Make sure you h...

Page 11: ...Safety ground connection 2 5 M6 Positive terminal charge output 1 DC 1 OUT 6 M6 Positive terminal charge output 2 DC 2 OUT 7 M6 Positive terminal charge output 3 DC 3 OUT 8 Common negative output ter...

Page 12: ...le for the PE ensuring the PE will be the last wire to get taut if the wire slips through the anchorage Notes If the battery temperature remains within 15 25 C 59 77 F connection of the battery temper...

Page 13: ...cables of the correct size CAUTION Short circuiting or reversing polarity may lead to serious damage to the batteries the ChargeMaster Plus the cabling and or the terminal connections Fuses between t...

Page 14: ...mperature sensor to the casing of battery bank 1 Plug the temperature sensor cable into the Temp sense jack Option Connect the ChargeMaster to the CZone or MasterBus network 8 Adding to a CZone networ...

Page 15: ...ote when new the ChargeMaster Plus will not start charging batteries before activated with the ON OFF button See step 6 4 Check the DIP switches See chapter DIP switch settings on page 16 5 Check and...

Page 16: ...erBus settings Flooded 1 0 0 0 Flooded fixed settings 0 0 1 AGM fixed settings 0 1 0 Gel fixed settings 0 1 1 Lithium ion fixed settings 1 0 0 Constant voltage 13 25 26 50V 2 1 1 1 1 If all DIP switch...

Page 17: ...tput 2 V Voltage of charge output 2 read only Output 2 A Output current of charge output 2 read only DC 3 OUT Output 3 Output state read only Output 3 V Voltage of charge output 3 read only Output 3 A...

Page 18: ...le If Powersave mode is OFF the charger stays ON even when no AC power is available On On Off CZone enabled This checkbox is marked when the ChargeMaster Plus is setup to work in a CZone network Off r...

Page 19: ...s output Output 2 3 0 16 chars Installer menu Factory settings button Button to reset the ChargeMaster Plus to default settings requires installer rights Not applicable Not applicable Parameters marke...

Page 20: ...an be configured to reduce input current The Current Control level should be set equal to or lower than the value of the external circuit breaker which protects the incoming AC power For example when...

Page 21: ...om the drop down list or edit graphically 3 Select the Battery Type 4 Enter the DC Current Limit 5 Option press the Advanced Settings button to configure advanced options 6 Select the required Charge...

Page 22: ...ies Note Once switched on the ChargeMaster Plus automatically resumes operation after it was disconnected from an AC source temporarily By holding the ON OFF button pressed again for approx 3 seconds...

Page 23: ...otal output power 26 50 Battery 3 Solid orange Total output power 51 75 Network Solid orange Total output power 76 100 Error LED State Meaning What to do MODE Blink fast red Error menu Battery 1 Blink...

Page 24: ...full don t receive the higher charge voltage needed in the absorption stage This prevents over charging extending the lifespan of the batteries 5 4 3 Temperature compensated charging By installing the...

Page 25: ...4 Switch the RCD Breaker of the AC input to the OFF position and if required disconnect the AC mains 5 Open the connection compartment of the ChargeMaster Plus 6 Check with a suitable voltage meter wh...

Page 26: ...his will be higher Wrong setting of the charge voltage Check settings see chapter 4 Charge current too low Batteries almost fully charged Nothing this is normal when the battery is almost fully charge...

Page 27: ...orks are not allowed Check the connections of the network ChargeMaster Plus is not configured in CZone configuration file Open CZone Configuration Tool and check ChargeMaster Plus Dipswitch not correc...

Page 28: ...eight 2 5 kg 5 5 lbs 2 5 kg 5 5 lbs Recommended battery capacity 70 300Ah 100 400Ah Power factor regulations 0 98 0 98 Temperature compensation Battery temperature sensor and cable included Voltage co...

Page 29: ...g 5 5 lbs 2 5 kg 5 5 lbs Recommended battery capacity 160 400Ah 200 500Ah Power factor regulations 0 98 0 98 Temperature compensation Battery temperature sensor and cable included Voltage compensation...

Page 30: ...0 3 24 20 3 24 30 3 User and Installation Manual 7 3 Dimensions Dimensions in mm inches of the ChargeMaster Plus 12 35 3 12 50 3 24 20 3 24 30 3 7 4 Characteristics Output power AC voltage V Figure 8...

Page 31: ...ChargeMaster Plus 12 35 3 12 50 3 24 20 3 24 30 3 User and Installation Manual 31 Figure 9 3 step charging characteristics of flooded batteries...

Page 32: ...Shipping Advanced Systems Group US N85 W12545 Westbrook Crossing Menomonee Falls Wisconsin 53051 United States Asia Pacific Customer Service T 64 9 415 7261 Option 1 E enquiries bepmarine com Technica...

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