MASTERPAC PC4012 Series Operation Manual Download Page 2

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Table of Contents

1. SAFETY INFORMATION

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1.1 Safety Precautions

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1.2 Operating Safety

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1.3 Operator Safety while using Internal Combustion Engines

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1.4 Label Locations

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1.5 Safety and Operating Labels

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2. TECHNICAL DATA

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3. OPERATION

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3.1 Operating Principle

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3.2 Delivery Checks

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3.3 Before Starting

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3.4 To Start

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3.5 To Stop

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3.6 Application

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3.7

Operation

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3.8 Max. admissible inclination

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3.9 Main parts and accessories

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4. MAITENANCE

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4.1

Periodic Maintenance Schedule

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4.2 Exciter

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4.3 V-belt and clutch

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4.4 Air Cleaner

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4.5 Spark Plug

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4.6 Transporting

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4.7 Trouble Shooting

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WARRANTY

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MAINTENANCE RECORD

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EC DECLARATION

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Summary of Contents for PC4012 Series

Page 1: ......

Page 2: ...ON 10 3 1 Operating Principle 10 3 2 Delivery Checks 10 3 3 Before Starting 10 3 4 To Start 11 12 3 5 To Stop 13 3 6 Application 13 3 7 Operation 13 3 8 Max admissible inclination 13 3 9 Main parts an...

Page 3: ...injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WAR...

Page 4: ...with transportation wheels it only could be pushed forward l ENSURE that the walls of a trench are stable and will not collapse due to the action of the vibration prior to commencing compaction l ENSU...

Page 5: ...fined work space Protective goggles and a dust mask should be worn when working in a dusty environment Protective clothing and footwear may also be desirable when working with hot mix bitumen 1 3 Oper...

Page 6: ...cool before performing any repairs or service l ALWAYS transport and handle fuel only when contained in approved safety containers l ALWAYS keep the area around the muffler free of debris such as lea...

Page 7: ...chine information No sparks flames or burning objects near the machine Shut off the engine before refueling Use only clean filtered unleaded gasoline WARNING Always wear hearing and eye protection whe...

Page 8: ...rtle Idle or Slow Rabbit Full or Fast A nameplate listing the model number and serial number is attached to each unit Please record the information found on this plate so it will be available if the n...

Page 9: ...EX17 Lombardini LD225 Hatz 1B20 Power kw hp 4 0 5 5 4 2 5 7 3 5 4 8 3 5 4 8 Operating Weight kg lb 90 198 90 198 103 227 103 227 Plate Size LxW cm in 57x45 22x18 Centrifugal Force kN 15 Vibration Freq...

Page 10: ...d m min ft min 22 72 Exciter Lubrication L 0 25 SG15W 40 motor oil Working Size mm Model A B C D PC4012 Series 1030 970 558 400 PC4515 Series 1070 940 558 450 PC5018 Series 1045 945 558 500 PC5021 Ser...

Page 11: ...ing delivery l Check engine oil level l Check fuel levels Recommended lubricants are detailed in the Care and Maintenance section 3 3 Before Starting The following Pre start up inspection must be perf...

Page 12: ...re 6 Do not fill the fuel tank completely but just up to 1 cm 0 39 in from the top of the tank to provide space for fuel movement Wipe any fuel spillage from engine before starting 7 Remove fuel tank...

Page 13: ...o the 1 position 4 Set the throttle to the idle position by moving the throttle lever fully to the right Do not start the engine on full throttle as the compactor will vibrate as soon as the engine st...

Page 14: ...ch as silt and clay are best compacted using the impact force produced by a vibrating rammer Where possible the site should be graded and leveled before commencing compaction Correct moisture content...

Page 15: ...ION 3 9 Main parts and accessories A Throttle Lever B Handle C Protective Frame D Exciter E Blet cover F Base plate G Belt H Clutch I Wheel option J Water Tank option K Rubber Mat option A B C D E F G...

Page 16: ...of controlling system part Exciter oil check Exciter oil replacement V belt clutch check Leakage of oil fuel Tightness of fastening Threads Engine oil check and replenishment Engine oil replenishment...

Page 17: ...elt will come off 4 3 3 Checking the Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or damage with your...

Page 18: ...and remain hot for a while after stopping the engine Allow engine to cool before removing spark plug NOTICE A loose spark plug can become very hot and may cause engine damage 4 6 Transporting Trowels...

Page 19: ...ug Clean or replace spark plug Short circuit due to deficient Check spark plug insulation replace if worn Difficult to start fuel is available but no SPARK at spark plug Improper spark plug gap Set to...

Page 20: ...aner not clean Clean or replace air cleaner Improper level in carburetor Check float adjustment re build carbureator Weak in power compression is proper and does not mistire Defective Spark plug Clean...

Page 21: ...damaged by accident misuse or abuse l Has not been tampered with or repaired by any unauthorized person The owner is responsible for the cost of transportation to and from the authorized repairer and...

Page 22: ...fter reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your dealer For your co...

Page 23: ...of notified body Bei folgender einbezogener Pr fstelle Oficina matriculadora Organisme agr e Measured sound power level Gemessener Schallleistungspegel Nivel de potencia ac stica determinado Niveau de...

Page 24: ...n P O Box 38 91280 St PIERRE DU PERRAY FRANCE Tel 33 6 12 70 02 63 E mail intlsales masterpac eu MASTERPAC ENGINEERING CO LTD Add Weisi Road Baohe Industrial Estate Hefei 230051 China Tel 86 551 48466...

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MASTERPAC PC4012 Series, Operation Manual

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