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key machine n.  any machine designed to cut 
keys, See also "key coding machine" and 
"key duplicating machine."

key manipulation n.  manipulation of an incorrect
key in order to operate a lock or cylinder

key milling n.  the grooves machined into the length
of the key blade to allow its entry into the keyway

key override n.  a provision allowing interruption or
circumvention of normal operation of a combination
lock or electrical device  adj.  of or pertaining to such
a provision, as in "key override cylinder"

key override cylinder n.  a lock cylinder installed 
in a device to provide a key override function

key pull(s) n.  a lock specification which indicates 
by quantity and orientation the position(s) in which 
a key may be withdrawn

key pull position n.  any position, of the cylinder
plug at which the key can be removed

key records n.  pl.  records which typically include
some or all of the following: bitting list, key bitting
array, key system schematic, end user, number of
keys/cylinders issued, names of persons to whom keys
were issued, hardware/keying schedule

Key Records Department n.  the department which
is responsible for generating and issuing all lock and
key combinations and maintaining records of them

key retaining adj.  1.  of or pertaining to a lock
which must be locked before its key can be removed.
2.  of or pertaining to a cylinder or lock which may
prevent removal of a key without the use of an
additional key and/or tool

key section n.  the exact cross sectional configuration
of a key blade as viewed from the bow toward the tip

key symbol n.  a designation used for a key
combination in the standard key coding system, e.g.,
A, AA, AA1, etc.

key system schematic n.  a drawing with blocks
utilizing keying symbols, usually illustrating the
hierarchy of all keys within a master key system. 
It indicates the structure and total expansion of 
the system.

keyed adj.  1.  combinated  2.  having provision for
operation by key

keyed alike adj.  of or pertaining to two or more
looks or cylinders which have or are to have the same
combination. They may or may not be part of a
keying system.

keyed different adj.  of or pertaining to a group 
of locks or cylinders, each of which is or is to be
combinated differently from the others. They may 
or may not be part of a keying system.

keyed random adj.  of or pertaining to a cylinder 
or group of cylinders selected from a limited
inventory of different key changes. Duplicate bittings
may occur.

keyhole n.  the opening through which a non-
cylinder key must pass to enter a lock

keying n.  any specification for how a cylinder 
or group of cylinders are or are to be combinated 
in order to control access

keying conference n.  a meeting of the end user 
and the keying system supplier at which the keying
and levels of keying, including future expansion, 
are determined and specified

keying kit n.  a compartmented container which
holds an assortment of tumblers, springs and/or other
parts

keying schedule n.  a detailed specification of the
keying system listing how all cylinders are to be 
keyed and the quantities, markings, and shipping
instructions of all keys and/or cylinders to 
be provided

keying symbol n.  a designation used for a lock 
or cylinder combination in the standard key coding
system; e.g., AA1, XAA1, XlX, etc.

keyway n.  1.  the opening in a lock or cylinder
which is shaped to accept key bit or blade of a proper
configuration  2.  the exact cross sectional
configuration of a keyway as viewed from the front. 
It is not necessarily the same as the key section.

keyway ward n.  a ward which prevents entry of an
incorrect key into a cylinder or lock

KR abb.  1.  keyed random  2.  key retaining

KWY abb.  keyway

-L-

laminated padlock n.  a padlock whose case is
constructed of separate plates usually riveted together

layout tray n.  a compartmented container used to
organize cylinder parts during keying or servicing

levels of keying n.  pl.  the divisions of a master key
system into hierarchies of access, as shown in the
following tables. Note: the standard key coding
system has been expanded to include key symbols for
systems of more than four levels of keying.

TWO LEVEL SYSTEM

Level of

Key Name

ABB.

Key Symbol

Keying

Level II

master key

MK

AA

Level I

change key

CK

1AA, 2AA, 
etc.

THREE LEVEL SYSTEM

Level of

Key Name

ABB.

Key Symbol

Keying

Level III

grand 

GMK

A

master key

Level II

master key

MK

AA, AB, etc.

Level I

change key

CK

AA1, AA2, 
etc.

FOUR LEVEL SYSTEM

Level of

Key Name

ABB.

Key Symbol

Keying

Level IV

great grand  GGMK

GGMK

master key

Level III

grand master GMK

A, B, etc.

key

Level II

master key

MK

AA, AB, etc.

Level I

change key

CK

AA1, AA2, 
etc.

FIVE LEVEL SYSTEM

Level of

Key Name

ABB.

Key Symbol

Keying

Level V

great great 

GGGMK GGGMK

grand master 
key

Level IV

great grand  GGMK

A, B, etc.

master key

Level III

grand master  GMK

AA, AB, etc.

key

Level II

master key

MK

AAA, AAB, 
etc.

Level I

change key

CK

AAA1, 
AAA2, etc.

SIX LEVEL SYSTEM

Level of

Key Name

ABB.

Key Symbol

Keying

Level VI

great great 

GGGMK GGGMK

grand master 
key

Level V

great grand  GGMK

A, B, etc.

master key

Level IV

grand master  GMK

AA, AB, etc.

key

Level III

master key

MK

AAA, AAB, 
etc.

Level II

sub-master 

SMK

AAAA, 

key

AAAB, etc.

Level I

change key

CK

AAAA1, 
AAAA2, etc.

Terminology

25

Summary of Contents for ProSeries 6121

Page 1: ...T E C H N I C A L M A N U A L ProSeries Padlock ISSUE 4 01...

Page 2: ......

Page 3: ...integration into facility padlock and door lock systems Today ProSeries is the only product line available for so many different applications making Master Lock the source for complete commercial secu...

Page 4: ...ly If the lock only needs to be rekeyed it is not necessary to remove the extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NRK Non Removable Key an...

Page 5: ...be reversed to reassemble the lock A light application of assembly grease may be used to hold the ball bearings in place during assembly If the lock only needs to be rekeyed it is not necessary to rem...

Page 6: ...inside the last pin chamber to allow 180 rotation of the plug Align pin chambers in plug with service holes in the bottom of the shell to remove existing bottom pins and replace with new combination R...

Page 7: ...3 4 293S6321 6121 0427 See List P 14 6121 0420 6121 0423 6121 0424 6121 0421 6121 0422 2 3 8 Wide Laminated Steel Body Shackle Dimensions a 3 8 c 7 8 6325 3 4 293S6325 6121 0427 See List P 14 6121 042...

Page 8: ...831 0421 6830 0422 6121 0421 6121 0422 7030LT 3 293LTS6830 Page 14 1 3 4 Wide Solid Steel Body Shackle Dimensions a 5 16 c 29 32 7040 1 3 16 293S6121 See List 7040LJ 2 1 2 293LJS6121 6121 0427 Page 14...

Page 9: ...plate extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NRK Non Removable Key and both functions are accomplished as a design feature of the extensi...

Page 10: ...421 6121 0424 N A N A 6841LJ 2 7 16 293LJS6121 6841BLJ 2 7 16 293LJB6840 2 Wide Solid Brass Body Shackle Dimensions a 3 8 c 29 32 6851 1 1 2 293S6125 6851B 1 1 2 293B6850 6121 0427 See List P 13 N A 6...

Page 11: ...in place during assembly If the lock only needs to be rekeyed it is not necessary to remove the extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NR...

Page 12: ...1 3 4 Wide Solid Brass Body Shackle Dimensions a 5 16 c 29 32 6842 1 3 16 293S6121 6824B 1 3 16 293B6840 6842LF 1 1 2 293LFS6121 6121 0427 See List P 12 298 0629 6121 0423 6121 0424 N A 6621 0450 6842...

Page 13: ...mber 21 24 25 and 27 It may be rekeyed using our 291 pinning kit shown on page 19 There are times when you may want to use a four pin cylinder in a lock designed for the five pin cylinder because of k...

Page 14: ...a threaded hole used to mount it to the lock via the toe side shackle hole and the socket screw This cylinder also requires a special driver to be placed between the cylinder tail and the lock extensi...

Page 15: ...he factory If you are equipped for pinning SFIC cylinders you can key the cylinders into an existing A3 system without difficulty The listing below allows construction of a correct IC cylinder part nu...

Page 16: ...Once you have changed the pinning combination insert the plug into the shell Effective mid 2001 the crimp retainer is replaced with a new design E clip To service the new cylinder type remove the E c...

Page 17: ...to keyways and the corresponding part numbers Four Pin Five Pin Five Pin Five Pin Six Pin Keys and Keyways 15 900 K900 W900 S A F E T Y L O C K O U T K400 W400 K7000 W7000 K1 W1 K1R W1R K2 W2 K15 W15...

Page 18: ...determine the pinning of a master keyed cylinder With the example master key combination of 047345 at right and the change key combination of 405253 the first step is to figure out the bottom pins th...

Page 19: ...e taken to position them correctly within the lock during assembly Consult the component parts listings in this manual to determine the actual part numbers for the extensions RETAINERS There are three...

Page 20: ...r that can be used without a driver Use a 51 0600 or a 51W0600 cylinder for that option but realize that it will not be adaptable to a door hardware lockset ProSeries Extensions Retainers and Drivers...

Page 21: ...nd the part numbers of each tool next to the illustration of it Master Lock offers some specific service tools for the SFIC cylinders which may be ordered separately Tools 19 291 Pin Kit Key Gauge Hex...

Page 22: ...355 0 2200 0 2045 0 1890 NA 0 187 0 125 50 81 82 1710 1714 81KM 0 283 0 2820 0 2665 0 2510 0 2355 0 2200 0 2045 0 1890 0 1735 0 187 0 125 81MK 82MK 1710MK 1714MK 81RES 0 283 0 2740 0 2585 0 2430 0 227...

Page 23: ...lock master key n the one pin master key for all combinations listed as a block in the standard progression format BMK abb block master key bolt n any movable projection which blocks the movement of o...

Page 24: ...le or removable core any chamber which has a control shear line which is different from the operating shear line control cut n any bitting which operates the retaining device of an interchangeable or...

Page 25: ...ck or cylinder fail safe adj a feature of a security device designed to release for safety purposes during a power loss fence n 1 a projection on a lock bolt which prevents movement of the bolt unless...

Page 26: ...cylinder is combinated to the top master key and a change key increment n a usually uniform increase or decrease in the successive depths of a key cut which must be matched by a corresponding change i...

Page 27: ...y must pass to enter a lock keying n any specification for how a cylinder or group of cylinders are or are to be combinated in order to control access keying conference n a meeting of the end user and...

Page 28: ...gned to lock utility meters or valves and which require either a key or special wrench for removal mis cut adj of or pertaining to a key which has been cut incorrectly n a mis cut key MK abb master ke...

Page 29: ...condition brought about when a key cut which is too high forces its tumbler into the locking position This type of locking does not rely on gravity or spring pressure post of a key n the portion of a...

Page 30: ...sing a shim shoulder n any key stop other than a tip stop see also bow stop shove knife n a tool used with a set up plug which pushes the springs and pin tumblers into the cylinder shell shrouded shac...

Page 31: ...ocess wherein key bittings are obtained by using the cut possibilities in two columns of the key bitting array two pin master key n a master key for all combinations obtained by progressing two bittin...

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