MasterFix EZM1000 User Manual Download Page 1 | Manualshive

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EZM1000 - 2000

R

Manual hydraulic / pneumatic

blind riveting tools

EZM1000

EZM2000

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Summary of Contents for EZM1000

Page 1: ...EZM1000 2000 R Manual hydraulic pneumatic blind riveting tools EZM1000 EZM2000 ...

Page 2: ...plicable to the product as delivered by Masterfix Products bv Therefore Masterfix Products bv cannot be held liable for any damage resulting from deviations from the original specifications of the product The information available has been composed with the utmost care However Masterfix Products bv will not accept any liability with respect to any faults in the information nor for the consequences...

Page 3: ...ety instructions 5 2 2 Persons 5 2 3 Work environment 6 2 4 Tools 6 2 5 Serial number 6 2 6 Type identification 6 3 Main components 7 3 1 Components 7 3 2 Nose pieces 7 4 Operation 8 4 1 Controls 8 4 2 Mandrel collector 9 4 3 Revolvable air outlet 9 4 4 360 Revolvable air supply unit 9 5 Use 10 6 Maintenance 12 6 1 Front sleeve 12 6 2 Clamping jaws 13 7 Trouble shooting 14 8 Technical data 15 ...

Page 4: ...ual The following icons and symbols have been used in this manual CAUTION Procedures requiring extra attention Read the manual Use safety goggles Use hearing protection Use safety gloves Use spanner 25 20 05 10 0 15 Manometer 1 3 Discarding and the environment Discarded tools are to be disposed of in accordance with the local regulations 1 4 Service and maintenance Masterfix Products bv does not a...

Page 5: ...se safety goggles This also applies to persons in the immediate surroundings Use hearing protection when the sound level exceeds 85 dB A Use safety gloves certain blind rivets can become very warm at some places Keep your fingers away from the front when connecting the compressed air Do not look straight into the tool front and rear Never direct the tool at persons F B D E A C ...

Page 6: ...2 4 Tools Never use the tools when the nose piece front sleeve A is missing when the mandrel collector B has not been positioned Check the tools for damage before connecting the air pressure Keep the tools in an optimum condition Switch off the closing valve C when the tools are not used Make sure that the flexible connection hose D is not pressurised when disconnecting Do not modify the tools in ...

Page 7: ...Mandrel collector E Trigger F Pneumatic body G Safety valve H Air connection J Manual K CE and guarantee form L CD with manual in various languages 3 2 Nose pieces The delivered box contains various nose pieces EZM 1000 3 0 5 0 mm EZM 2000 4 0 6 4 mm 3 0 3 2 4 8 5 0 4 0 C B A A E F D G H J K L A 12 ...

Page 8: ...EZM1000 2000 8 R A Bracket B Mandrel collector C Air outlet B F C A D E 4 Operation 4 1 Controls D Trigger E 360 Revolvable air supply unit F Air supply closing valve ...

Page 9: ...th extraction The rest mandrel is automatically blown into the collector 4 3 Revolvable air outlet The escaping airflow can be set using the revolvable air outlet A such that people experience a minimum of discomfort during work Do not remove this air outlet from the mandrel collector 4 4 360 Revolvable air supply unit When the air hose A causes discomfort during work turn off closing valve B Afte...

Page 10: ...20 05 10 0 15 25 5 7 bar 20 05 10 0 15 1 3 2 4 5 6 Position the nipple G1 4 Set the correct air pressure see 2 3 Position the mandrel collector Set the mandrel collector see 4 2 Set the revolvable air outlet see 4 3 Mount the correct nose piece ...

Page 11: ...EZM1000 2000 11 R 0 I 0 I 11 8 10 7 9 12 Turn on the closing valve Position the blind rivet Position the tools Turn off the closing valve Press the trigger Empty the mandrel collector after use ...

Page 12: ...goggles Use hearing protection Use safety gloves 6 1 Front sleeve Turn off the closing valve A and disconnect the air supply B Remove the front sleeve A Pay attention to the o ring B Clean the inside using an air blow gun 25 0 bar 20 05 10 0 15 A B 0 I ...

Page 13: ... the clamping jaws and the jaw pusher or replace them Make sure that the spanner does not slip off the locking nut E This may damage the hydraulic piston rod F Mounting is done in reverse order When mounting lightly spray the inside of the clamping sleeve with Teflon spray Make sure that the locking nut is positioned between 19 20 mm from the hydraulic body 15 17 19 20 F E A ...

Page 14: ...mandrels Mount the correct nose piece Remove the rest mandrel The blind rivet is not set correctly Contaminated or worn clamping jaws There is insufficient air pressure The capacity of the tool has been exceeded Clear or replace the clamping jaws Use the correct air pressure Use the correct tool The rest mandrel does not release from the nose piece The incorrect nose piece has been mounted The too...

Page 15: ...75 mm L 272 mm 272 mm ø D 102 mm 125 mm P 70 mm 70 mm ø S 23 mm 23 mm Weight 1 25 kg 1 65 kg Air pressure 5 7 bars 5 7 bars Pull force 6 bars 7 3 kN 12 5 kN Air consumption per stroke 1 5 l 2 0 l Stroke 17 mm 21 mm Capacity standard blind rivet ø 3 0 5 0 mm stainless steel ø 4 0 6 4 mm stainless steel ...

Page 16: ...2 Burntwood Business Park Burntwood Staffordshire WS 3JQ Phone 44 0 1543 686 989 Fax 44 0 1543 675 822 Spain Black Decker Ibérica S C A Business Unit Masterfix Ctra M 300 Km 29 700 28802 Alcalá de Henares Madrid Phone 34 0 91 883 5730 Fax 34 0 91 880 8720 Poland Masterfix Poland ul Daleka 16 60 124 Poznan Phone 48 0 61 86 66 297 376 Fax 48 0 61 86 65 733 Website www masterfix com E mail info maste...

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