MasterCraft 062-3420-4 Instruction Manual Download Page 2

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Summary of Contents for 062-3420-4

Page 1: ...s IMPORTANT Please read this manual carefully before running this utility sink pump and save it for reference INSTRUCTION MANUAL AUTOMATIC UTILITY SINK PUMP Model No 062 3420 4 ...

Page 2: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings ...

Page 3: ...al contains important safety and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS Quick Start Guide 4 Technical Specifications 6 Safety Guidelines 8 Key Parts Diagram 11 Assembly Preparation 12 Assembly Instructions 13 Operating Instructions 14 Maintenance 16 Troubleshooting 17 Warranty 18 TABLE OF CONTENTS ...

Page 4: ...nk tail pipe using 1 1 2 3 8 cm pipe 1 NOTE A 5 12 7 cm space is needed from sink bottom to inlet for proper operation Do NOT use plumber s pipe threading compound pipe dope on plastic pipe it can damage the plastic causing leaks and piping failure and voiding the warranty Be sure check valve is installed with arrows pointing away from pump Sink tail pipe 1 1 2 3 8 cm Female Adaptor 5in Min 1 1 4 ...

Page 5: ...lled plug the switch into the GFCI protected properly grounded outlet Plug the pump into the back of the switch s plug 4 TEST PUMP Fill the sink with water and adjust the flow using the included ball valve 5 GFCI Outlet Switch Cord Pump Cord GFCI Outlet Ball valve ...

Page 6: ...l seal Cord length 8 2 4 m Upper bearing Sleeve bearing Lower bearing Sleeve bearing Single phase Permanent split capacitor PSC Motor protection Auto reset thermal overload protection in motor Construction material Steel for motor house plastic for volute and impeller Motor Squirrel cage induction class B insulation Maximum flow 1300 U S GPH 4921 L hr Maximum head height 15 4 6 m MOTOR AND ELECTRI...

Page 7: ... 1300 4 921 950 3 598 550 2 083 0 0 DIMENSIONS PERFORMANCE CHART Friction loss in piping not included in measurement 7 9 32 18 5 cm 1 1 2 3 8 cm NPT 1 1 4 3 2 cm NPT 1 1 4 3 2 cm NPT 1 1 4 3 2 cm NPT 12 13 64 30 99 cm 4 10 16 cm 4 13 32 11 18 cm 1 1 2 3 81 cm 29 64 1 14 cm 3 51 64 9 65 cm 7 21 32 19 43 cm ...

Page 8: ... oil gasoline kerosene ethanol etc Do not use in the presence of flammable or explosive vapours Using this pump with or near flammable liquids can cause an explosion or fire resulting in property damage serious personal injury and or death Risk of electric shock Never remove the ground terminal on the three pronged power plug of the pump as the ground terminal is designed for protection Do not adj...

Page 9: ... have the paint scratched damaged or worn should be recoated with a water based air dry enamel paint All surfaces should then be sprayed with a rust inhibiting oil Pump should be stored in its original shipping container On initial start up rotate impeller by hand to assure seal and impeller rotate freely INSTALLATION DISCHARGE Please see the step 2 of page 4 for details ELECTRICAL CONNECTIONS Pum...

Page 10: ... identification plate and record at the end of the manual for future reference INSULATION TEST Before the pump is put into service an insulation megger test should be performed on it The ohm values as well as the volts and amps should be recorded PUMP DOWN TEST After the pump has been properly wired and lowered into the basin sump or lift station it is advisable to check the system by filling with...

Page 11: ...PARTS DIAGRAM PARTS LIST No Description Qty 1 Diaphragm Switch 1 2 Pump 1 3 1 1 4 3 2 cm NPT Ball Valve 1 No Description Qty 4 1 1 4 3 2 cm NPT x 1 1 4 3 2 cm Slip Check Valve 1 5 Sink Drain Screen 1 1 3 4 5 2 ...

Page 12: ...is pump is designed to be used with a sink where a gravity drain line is not available Attach the pump to the drain tail piece the pump will start when water begins to drain Uses include basement laundry sinks wet bars and utility sinks Flathead screwdriver Hacksaw Safety goggles Tape measure Cross head screwdriver Channel lock pliers Pipe wrench ...

Page 13: ...Galvanized Union 1 6 1 1 4 3 2 cm NPT x 1 1 4 3 2 cm Male Adaptor 2 7 1 1 4 3 2 cm Schedule 40 PVC Pipe to fit 2 8 1 1 4 3 2 cm Socket to Socket 90 Elbow 1 9 1 1 4 3 2 cm Schedule 40 PVC Pipe to Drain As Needed PVC Pipe Cement As Needed PTFE pipe thread sealant tape As Needed 1 1 2 3 8 cm PVC Solvent Union optional As Needed 1 Place the sink in its final location 2 Remove any existing drain fittin...

Page 14: ...half of the 1 1 4 3 2 cm union Part No 5 onto it hand tight plus 1 1 2 turns with a pipe wrench or slip joint pliers 11 At this time wrap the threads on both the 1 1 4 3 2 cm male adaptors Part No 6 with 1 1 2 to 2 turns of PTFE pipe thread sealant tape Thread one of the adaptors into the other half of the 1 1 4 3 2 cm union Part No 5 hand tight plus 1 2 turn with a wrench or a pair of slip joint ...

Page 15: ...ll start Adjust the discharge ball valve C until the pump runs continuously while the faucets are running and the sink is draining If the water level rises with the pump on slightly open the discharge valve to balance the flow If it drops slightly close the discharge valve Washing machines usually discharge more water than the faucets do and it is normal for the water level to rise in the sink whi...

Page 16: ... the pump Close the discharge ball valve C Bail out the sink as much as possible Disconnect the union Part No 5 unscrew the pump from the sink tail piece lower the pump to the floor and slide it out from under the sink see Figure 3 Remove the six housing screws see Figure 4 Clean out the pump Make sure that the pump discharge is clear If necessary replace the impeller Install the new gasket if nec...

Page 17: ...is too high or too long 5 The check valve is installed backwards 1 Clear the drain screen 2 Unplug the pump Then open and clear discharge line 3 Open shut off valve slightly 4 Unplug the pump or reduce the height or length of the discharge line 11 3 35 m max height 5 Make sure the flow arrow on the check valve points away from the pump Pump cycles on and off when no water is in the sink 1 Check va...

Page 18: ...lts sandpaper bits fluids tune ups or adjustments e this warranty will not apply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing g this warranty will not apply to any produc...

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