MasterCraft 055-9035-4 Instruction Manual Download Page 1

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model no. 055-9035-4

INSTRUCTION

MANUAL

IMPORTANT:

Please read this manual carefully before using this mitre saw and
save it for reference.

CORDLESS

SINGLE-BEVEL SLIDING

COMPOUND MITRE SAW

Summary of Contents for 055-9035-4

Page 1: ...model no 055 9035 4 INSTRUCTION MANUAL IMPORTANT Please read this manual carefully before using this mitre saw and save it for reference CORDLESS SINGLE BEVEL SLIDING COMPOUND MITRE SAW ...

Page 2: ...JUSTMENTS 18 OPERATING INSTRUCTIONS 25 MAINTENANCE 35 TROUBLESHOOTING 37 EXPLODED VIEW 38 PARTS LIST 39 WARRANTY 42 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 WARNING To reduce the risk of injury user must read the instruction manual ...

Page 3: ...f electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a RESIDUAL CURRENT DEVICE RCD protected supply Use of an RCD reduces the risk of electric shock PERSONAL SAFETY Stay alert watch what you are doing and use commo...

Page 4: ...aused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those inte...

Page 5: ...gh a complete simulated cut to assure there will be no interference or danger of cutting the fence Provide adequate support such as table extensions saw horses etc for a workpiece that is wider or longer than the table top Workpieces longer or wider than the mitre saw table can tip if not securely supported If the cut off piece or workpiece tips it can lift the lower guard or be thrown by the spin...

Page 6: ...iately CLEAN THE BLADE AND BLADE CLAMPS prior to operation Cleaning the blade and blade clamps allows you to check for any damage to the blade or blade clamps A cracked or damaged blade or blade clamp can come apart and pieces can be thrown at high speeds causing serious injury DO NOT USE WARPED BLADES Check to see if the blade runs true and is free from vibration A vibrating blade can cause damag...

Page 7: ...arp blow been dropped or otherwise damaged in any way Do not disassemble charger Take it to a Service Agent when service or repair is required Incorrect reassembly may result in a risk of electric shock electrocution or fire To prevent the risk of electric shock unplug the charger from the outlet before attempting to clean it Only removing the battery pack from the charger will not reduce this ris...

Page 8: ... a clamp or vice wherever possible Kerf The material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Kickback A hazard that can occur when the blade binds or stalls throwing the workpiece back toward the operator Mitre Cut A cutting operation made with the blade at any angle other than 90 to the fence No Hands Zone The area between the marked...

Page 9: ...acking list are included Inspect the tool carefully to make sure that no breakage or damage occurred during shipping WARNING Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool KEY PARTS DIAGRAM No Description 15 Spindle lock 16 Blade 17 Motor 18 Dust bag 19 Lock down pin 20 Sliding carriage lock knob No Description 21 Bevel lock knob 22 Beve...

Page 10: ...the work clamp These are located just behind the fence on the left and right side of the base Loosen the locking screw with a cross head screwdriver Place the work clamp in the desired mounting hole Tighten the screw to hold the work clamp INSTALLING SLIDING FENCE Fig 3 Loosen the fence lock knob 1 to clear fence slots Install the sliding fence Lower fence into fence slot and slide it from the sid...

Page 11: ... indentations have been provided in the two sides of base 3 5 6 Blade bolt Out flange Inner flange Saw blade Arbour shaft 7 NOTE To empty the dust bag remove it from exhaust port Open zipper on underside of bag and empty into waste container IMPORTANT Check bag frequently and empty it before it gets full ASSEMBLY AND ADJUSTMENTS WARNING Do not use this saw to cut and or sand metals The hot chips o...

Page 12: ... the bevel angle Tilt the cutting arm to the left to 45 bevel and recheck for alignment 1 2 3 3 MITRE SCALE Fig 10 The sliding compound mitre saw scale can be easily read showing mitre angles from 0 to 45 to the left and 0 to 45 to the right The mitre saw table has nine of the most common angle settings with positive stops at 0 15 22 5 31 6 and 45 These positive stops position the blade at the des...

Page 13: ...g head at the lowest position Secure the position and push the stop lock pin into the locking position Please note if there is any cutting depth setting the lock in may not work Release the cutting depth limitation and then lock the cutting head in UNLOCKING THE SLIDE CARRIAGE Fig 17 After removing the saw from the carton loosen the slide carriage lock knob 1 When transporting or storing the mitre...

Page 14: ...ft then depress the trigger switch To turn the tool off release the switch There is no provision for locking the switch on To lock the saw off place a padlock in the hole provided in the trigger switch When the trigger switch is released the blade will be stopped within 10 seconds DRY RUN For safe operation it s necessary to know where the blade will contact the workpiece during the cutting proces...

Page 15: ... operation CAUTION Always use a work clamp to maintain control and reduce the risk of workpiece damage and personal injury desired cut on the workpiece and put the workpiece on the table and aim the inside tip of the blade at the line Use a work clamp to secure the workpiece on the table Lower the cutting head so the tip of the blade touches the top surface of the workpiece at the marked line Whil...

Page 16: ...r compound mitres remember the settings are interdependent changing one changes the other as well OPERATING INSTRUCTIONS IL IR OL OR Inside Corner Outside Corner Fence Mitre saw table Workpiece Fence Mitre saw table Workpiece OPERATING INSTRUCTIONS Bevel Mitre Settings when the angle between the walls equals 90 KEY BEVEL SETTING MITRE SETTING TYPE OF CUT Inside corner Left side IL 33 9 31 6 Right ...

Page 17: ...0 68 27 03 101 26 91 30 08 30 24 26 73 102 26 50 29 73 29 80 26 42 103 26 09 29 38 29 36 26 12 OPERATING INSTRUCTIONS 52 38 CROWN MOULDING 45 45 CROWN MOULDING Angle Between Walls Mitre Setting Bevel Setting Mitre Setting Bevel Setting 104 25 69 29 02 28 92 25 81 105 25 29 28 67 28 48 25 50 106 24 89 28 31 28 05 25 19 107 24 49 27 96 27 62 24 87 108 24 10 27 59 27 19 24 56 109 23 71 27 23 26 77 24...

Page 18: ...ically sawdust will accumulate under the table and base This could cause difficulty in the movement of the table when setting up a mitre cut Frequently blow out or vacuum up the sawdust LOWER BLADE GUARD MAINTENANCE WARNING To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the mitre saw CAUTION If blowing sawdust wear pr...

Page 19: ...cleaned with a cloth or soft non metallic brush BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING To preserve natural resources please recycle or dispose of batteries properly This product contains lithium ion batteries Local provincial or federal laws may prohibit disposal of lithium ion batteries in ordinary trash Consult your local waste authority for information regarding available recycling ...

Page 20: ...ng screw 5 28 Flat key 1 04 Top handle 1 29 Arbour 1 05 Switch trigger 1 30 Spring washer 10 06 Extension table 2 31 Gear box cover 1 07 Sliding fence 1 32 Bearing 1 08 Screw 1 33 Screw 2 09 Electrode plate 1 34 Spindle lock stop plate 1 10 Lower handle 1 35 Gear 1 11 Screw 11 36 Circlip for shaft 1 12 Warning label 1 37 Copper sleeve 1 13 Trigger spring 1 38 Fixed guard 1 14 Micro switch 1 39 Cut...

Page 21: ...screw 4 69 Moving guard 1 94 Support 1 70 Moving guard cover plate 1 95 Big torsional spring 1 71 Inner tooth washer 1 96 Sleeve 1 72 Moving guard wheel 1 97 Rotary shaft 1 73 Shoulder screw 1 98 Sunk screw 6 74 Wave washer 3 99 Table insert 1 75 Link 1 100 Locknut 1 PARTS LIST NO Description Qty No Description Qty 101 Socket head screw 1 118 Mitre lock handle cover 1 102 Lock plate 1 119 Mitre lo...

Page 22: ...t to the following conditions and limitations a a bill of sale verifying the purchase and purchase date must be provided b this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operation or maintenance as outlined in the applicable owner s manual or operating i...

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MasterCraft 055-9035-4, Instruction Manual

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