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model no. 054-8259-0  |  contact us 1.800.689.9928

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geNeRAL CUTTINg

1.  Make sure that the workpiece is firmly clamped to prevent the workpiece from moving while cutting.

2.  Use the appropriate type and size of blade for the workpiece material and size.

3.  Check for clearance behind the workpiece so that the blade will not impact another surface.

4.  Clearly mark the line of cut.

5.  Hold the saw firmly. Make sure to keep your hand on the insulated gripping areas only.

6.  Use the variable speed dial to set the speed. Turn on the jigsaw and bring it to the maximum desired 

cutting speed before applying the blade to the workpiece.

7.  Do not force the tool. Keep the shoe plate flat against the workpiece while cutting. Use only enough steady 

pressure on the blade to keep the saw cutting.

8.  Reduce pressure as the blade comes to the end of the cut.

9.  Allow the saw to come to a complete stop before removing the blade from the workpiece.

10. If sawing fiberglass, plaster, wallboard, or spackling compound, clean the saw motor vents frequently with 

a vacuum or compressed air. Always wear safety goggles when cleaning tools using compressed air.These 
materials are highly abrasive and may accelerate the wear on motor bearings and brushes.

MeTAL CUTTINg

When cutting metal, clamp the material down. Be careful to move the saw along slowly. Use lower speeds. 
Do not twist, bend, or force the blade. If the saw jumps or bounces, use a blade with finer teeth. If the blade 
seems clogged when cutting soft metal, use a blade with coarser teeth.

For easier cutting, lubricate the blade with a stick of cutting wax, if available, or cutting oil when cutting steel. 
Thin metal should be sandwiched between two pieces of wood or tightly clamped onto a single piece of wood 
(wood on top of the metal). Draw the cut lines or design on the top piece of wood.

PLUNge CUTTINg (

(fig 12)

Plunge cutting is useful and time-saving for making 
rough openings in soft materials. It makes it unnecessary 
to drill a hole for an inside or pocket cut.

1.  Draw cutting lines for the opening.

2.  Hold the saw firmly and tilt it forward so the toe of 

the shoe plate rests on the workpiece.

3.  Make sure that the blade is well clear of the 

workpiece.

4.  With the toe of the shoe plate held firmly against the workpiece to prevent side wobble, start the saw and 

then gradually lower the blade into the workpiece..

5.  When the blade touches the workpiece, continue pressing down on the toe of the shoe plate.

6.  Slowly pivot the saw like a hinge until the blade cuts through the workpiece and the shoe plate rests flat 

on the workpiece.

7.  Then begin sawing in the usual manner along the cut line.

CUTTINg CURVeS 

Curved cuts can be made with the jigsaw by guiding the direction of the cut with pressure applied on the saw.

CUTTINg A CIRCLe 

(fig 13)

1.  Before attaching the edge guide, draw a circle and drive a 

finishing nail into the workpiece at the centre of the circle.

2.  Drill or plunge cut near the circle’s edge. 

3.  Turn the saw off and disconnect the plug from the power 

source.

4.  Attach the edge guide to the saw with the edge 

guide facing “up”.

5.  The distance from the finishing nail to the blade 

should be equal to the circle radius.

6.  Insert the plug into the power source, hold the saw firmly, squeeze the trigger and slowly push the saw 

forward. To make a hole, cut from inside the circle. To make wheels or discs, cut from the outside.

wARNINg!

•  Do not allow familiarity with the saw to make you careless.

•  Always securely clamp and support the workpiece. Always maintain proper control of the 

jigsaw. Failure to clamp and support the workpiece and loss of control of the saw could 

result in serious injury.

FPO

OPERA

TING

 INSTRUCTIONS

OPERA

TING

 INSTRUCTIONS

NOTICe:

 

Always apply a steady, firm, downward pressure on the front of the saw as you cut. This will keep 

the saw blade from jumping out of the workpiece.

fig 12

fig 13

Finishing nail

wARNINg!

• 

Do not try to plunge cut into hard materials, such as steel.

FPO

NOTICe:

 

Cut slowly so the blade will stay straight in the cut. Place small wedges in the cut to keep the 

inner circle from spreading when near the end of the cut.

Summary of Contents for 054-8259-0

Page 1: ...model no 054 8259 0 Orbital Jigsaw IMPORTANT Read and understand this instruction manual thoroughly before using the product INSTRUCTION MANUAL...

Page 2: ...14 Operating Instructions 15 17 Maintenance 18 Troubleshooting 19 Part list 20 21 Warranty 22 23 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helplin...

Page 3: ...s Know your tool To operate this tool carefully read this Instruction Manual and all labels affixed to the Orbital Jigsaw before using Keep this manual available for future reference Important This to...

Page 4: ...g part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress proper...

Page 5: ...ertz W Watts min Minutes Alternating current Direct current n0 No load speed Class II Construction min Revolutions or reciprocation per minute Grounding terminal BPM Beats per minute WARNING To reduce...

Page 6: ...ree of orbit action required 0 No orbit action 1 Minimal orbit action 2 Medium orbit action 3 Maximum orbit action for the most aggressive action for quick cutting plywood or soft material Experiment...

Page 7: ...and insert the blade into the slot of the clamp as far as it can go The back of the blade must rest in the groove of the guide roller fig 7 3 Release the tool less blade clamp to lock the blade Pull...

Page 8: ...power cord of your jigsaw to a standard household power outlet 2 To turn the saw ON depress the on off trigger switch 3 To turn the tool OFF release the trigger switch 4 To lock the on off trigger sw...

Page 9: ...erials It makes it unnecessary to drill a hole for an inside or pocket cut 1 Draw cutting lines for the opening 2 Hold the saw firmly and tilt it forward so the toe of the shoe plate rests on the work...

Page 10: ...de cannot be removed Saw dust in the slot Clean the clamp slot with a brush Cutting is difficult Saw blade is worn Replace the saw blade If the problem remains unsolved after performing the checks des...

Page 11: ...Washer 37 3120234000 Cord Anchorage 12 5660004000 Circlips For Shaft 38 5610024000 Tapping Screw 13 3520415000 Crank Roller 39 4810002000 Power Cord Plug 14 3550147000 Needle Pin 40 2823943000 Intern...

Page 12: ...become inoperative or unusable after a seasonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blade...

Page 13: ......

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