MasterCool RECOVERY/RECYCLE/RECHARGE Operating Instructions Manual Download Page 1

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RECOVERY/RECYCLE/RECHARGE

Operating Instructions

WARNING!!

Do not stop the recovery process. Permanent damage will occur that could void the warranty.

Summary of Contents for RECOVERY/RECYCLE/RECHARGE

Page 1: ...RECOVERY RECYCLE RECHARGE Operating Instructions WARNING Do not stop the recovery process Permanent damage will occur that could void the warranty...

Page 2: ...THE MACHINE 8 BASIC COMPONENTS 8 CONTROLS AND CONTROL SYSTEM 8 CONTROL PANEL FUNCTION KEYS 9 FUNCTION SELECTOR KEYBOARD 9 ALARMS 9 PRELIMINARY OPERATIONS 10 AUTOMATIC PROCEDURE 10 ASSISTED PROCEDURE 1...

Page 3: ...32 Oil Fill 32 Checking Oil Level 33 Oil Change 33 REPLACING THE DRYER FILTERS 33 FILLING THE NEW OIL CONTAINER 34 EMPTYING THE USED OIL CONTAINER 34 CHECKING THE SCALE RESPONSE 34 DATABASE CUSTOMIZAT...

Page 4: ...e instructions for the continued safe use of your service system SAFETY INFORMATION Every craftsman respects the tools with which they work They know that the tools represent years of constantly impro...

Page 5: ...n the lungs can be seriously damaged If sufficient quantities are taken into the lungs death can result If you believe you have exposed your lungs to released refrigerant seek immediate medical assist...

Page 6: ...NDITIONING RECOVERY RECYCLE SERVICE CENTER Your machine incorporates a highly accurate electronic scale for determining charging weights etc Other functions can also be performed with the electronic s...

Page 7: ...supplied fully assembled and tested Referring to Figure 3 mount the hose with the BLUE quick connect coupling on the male threaded connector indicated by the BLUE LOW PRESSURE symbol and the hose wit...

Page 8: ...il Bottle E Sight Glass F Serial Port G Vacuum Pump H Wheels I Main Switch J Socket for Electrical Supply Plug K Fuse Holder L Electronic Scale M Used Oil Bottle N Drier Filters O Tank P Tank Heater Q...

Page 9: ...ration being performed recovery oil discharge vacuum oil charging charging Press F1 to resume operation from the point of interruption Pressing F2 during an alarm state error state or end of operation...

Page 10: ...not charge and will let the operator know that there is insufficient refrigerant available PRELIMINARY OPERATIONS Check that the main switch Fig 6 I page 8 is set to 0 Check that all the machine valv...

Page 11: ...h vacuum settings will be displayed vacuum 20 MIN Gas Filling xxg Set the vacuum time by keying in the desired time To accept the time value that is already there press F4 The machine will automatical...

Page 12: ...er 0 3 6 Gr the display will have 5 digits The cursor moves from the right to the left If the desired charge is 980 grams the you will enter 9 8 0 Kg the display will have 3 digits two digits then a d...

Page 13: ...ter the correct quantity of refrigerant Confirm by pressing the F4 key See customizing the database page 35 to add user defined vehicle charge values Insert Plate N Press F4 Gas Filling xxg Type the p...

Page 14: ...stem Press F4 Charge Press F4 to continue with the AUTOMATIC PROCEDURE The following screen will be displayed RECOVERY RECYCLING Open high and low service port valves Press F1 Open the high and low pr...

Page 15: ...automatically purge non condensable gases NCGS if excess NCGS are detected at the end of recovery Allow the unit to complete this procedure eliminating the chance of NCGS being charged to the AC syst...

Page 16: ...The values for the quantity of gas recovered quantity of oil recovered vacuum time quantity of oil reintegrated and quantity of gas charged into the system are automatically printed at the end of each...

Page 17: ...flushing consists of 4 cleaning rounds At the end of the 4 phases the following screen will be displayed NOTE The hose flushing process takes approximately 10 minutes to complete Due to the safety iss...

Page 18: ...ing will be displayed The machine will automatically discharge any non condensable gas Allowing the machine to fully complete the procedure will reduce the risk of return flows which may cause excessi...

Page 19: ...ressure taps of the machine and press F1 VACUUM Time Left 20min HEATER ACp 26 inhg Tp 86 psi NEW OIL INJECTION This operation can be carried out ONLY following a vacuum operation and before charging F...

Page 20: ...s below 1 Manual Operation Set the quantity for the charge Following are examples for each set of units Lb the display will have 4 digits two digits then a decimal point and then two digits The cursor...

Page 21: ...o select the required vehicle brand and press F4 to confirm The display will now show the various models for example if the brand chosen was BMW BMW Alpina B7 2007 08 Alpina B7 2011 12 Alpina V8 2003...

Page 22: ...em If this occurs close the valve on the high pressure quick connect coupling leaving the low pressure side open turn on the vehicle and switch on the A C system The unit is equipped with a tank heate...

Page 23: ...THE MACHINE TANK This operation must be performed whenever the available refrigerant fluid in the tank is less than 9 lbs 4 8 kg and must be performed when the Empty Tank alarm is displayed Recommende...

Page 24: ...ttle with the preset quantity When the quantity minus 1 lb is reached the machine will stop and display Tank Charging Close external bottle tap Press F1 to continue F2 to exit Close the bottle tap and...

Page 25: ...ollowing screen will be displayed Air Purge Bottle Pres 107 psi Tank Temp 75 7 F F1 to purge air F2 Main Menu Press F1 to start the air purge Air Purge Bottle Pres 107 psi Tank Temp 75 7 F F1 Back If...

Page 26: ...ew seconds MEASURE UNITS F1 F2 F3 F4 F5 F6 At the MAIN MENU select F5 SETUP Last Recovered Qty Tank Charging Air Purge Language Measure Units Set Date Time Select MEASURE UNITS press F4 Weight lb Pres...

Page 27: ...sure Units Set Date Time Select DATE TIME Press F4 Set Date Time hh mm ss dd mm yy F1 modify F2 to exit Press F1 to modify Date Time Type actual hours and minutes then day month and year When finished...

Page 28: ...at is used similar to text messaging for example press 2 once to display A twice to display B three times for C four times for 2 INSERT OPERATOR NUMBER F1 F2 F3 F4 F5 F6 At the MAIN MENU select F5 SET...

Page 29: ...nk Press 98psi Tank Temp 74 4 F Ref avail quantity of refrigerant available in the storage bottle Oil total quantity of oil in all the oil containers Acp pressure in the vehicles air conditioning syst...

Page 30: ...LTER CONDITIONS press F4 FILTER CONDITIONS 13 44 F2 to exit This screen shows the percentage of used filter life Press F2 to exit REF MANAGEMENT This machine memorizes the various operations involving...

Page 31: ...he records in memory When finished press STOP to exit PASSWORD F1 F2 F3 F4 F5 F6 At the MAIN MENU select INFO F3 INFO MENU Data Counters Filter Conditions Ref Management Password Info SW Language DB S...

Page 32: ...NCE VACUUM PUMP Perform the operations listed below on a routine basis in order to ensure the best operation of the vacuum pump When filling or replacing the pump oil use only the oil recommended by t...

Page 33: ...changing the vacuum pump oil dispose of used oil as per federal local and state regulations REPLACING THE DRYER FILTERS Replace the filters when the machine alerts you Replace the filters only with M...

Page 34: ...AINER It is good practice to fill the oil container whenever the oil level falls below 3 4 oz 100 cc in order to guarantee that there will be sufficient oil for topping off during successive operation...

Page 35: ...he DATABASE DB key the following screen will appear on the display DATABASE ADVANCED Acura Alfa Romeo Audi BMW Buick Cadillac Charge xxg Press the UP ARROW select User Defined DATABASE ADVANCED Subaru...

Page 36: ...d UP ARROW to the desired vehicle model DATABASE ADVANCED Abcd Efgh Lmno Pqrs DELETION To delete custom data fields scroll the DOWN ARROW and UP ARROW to the desired vehicle model and press 0 ZERO An...

Page 37: ...r 40mm Alternative paper roll sizes 2 1 4 x 55 2 1 4 x 80 CONVERSION CHART Ounces oz to pounds lbs divide by 16 Pounds lbs to ounces oz multiply by 16 Ounces oz to grams g multiply by 28 4 Grams g to...

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MasterCool RECOVERY/RECYCLE/RECHARGE, Operating Instructions Manual

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