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Masterack 022553KP, Assembly/Installation Instructions

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11

MASTERACK.COM

Full Size Utility Carrier

 

Assembly / Installation Instructions

■ 

Applicable To Caravan Installation

Remove the Utility Carrier to allow working space 

and drill eight 7/16” diameter holes through the 

roof where marked. Your drilled holes should 

straddle the roof crossmember at the rear. At the 

front, one hole will fall to the front of the roof 

crossmember and the other hole will go through 

the roof crossmember.

2400 Mellon Court, Decatur, GA  30035 

Phone: 1

-

800-222-8785 

www.masterack.com

 

 

Page 10 of 14 

 

RM470505 Rev 2.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the Utility Carrier to allow working space and drill

eight 

7/16" 

diameter holes through the roof where marked.

Your drilled holes should straddle the roof crossmember at the rear.

At the front, one hole will fall to the front of the roof crossmember

and the other hole will go through the roof crossmember.

 

REAR

CROSSMEMBER

 

FRONT

CROSSMEMBER

 

MOUNTING

PLATES

 

Remove the Utility Carrier to allow working space and drill

eight 

7/16" 

diameter holes through the roof where marked.

Your drilled holes should straddle the roof crossmember at the rear.

At the front, one hole will fall to the front of the roof crossmember

and the other hole will go through the roof crossmember.

 

7/16

HOLE

 

APPLICABLE TO CARAVAN INSTALLATION

2400 Mellon Court, Decatur, GA  30035 

Phone: 1

-

800-222-8785 

www.masterack.com

 

 

Page 10 of 14 

 

RM470505 Rev 2.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the Utility Carrier to allow working space and drill

eight 

7/16" 

diameter holes through the roof where marked.

Your drilled holes should straddle the roof crossmember at the rear.

At the front, one hole will fall to the front of the roof crossmember

and the other hole will go through the roof crossmember.

 

REAR

CROSSMEMBER

 

FRONT

CROSSMEMBER

 

MOUNTING

PLATES

 

Remove the Utility Carrier to allow working space and drill

eight 

7/16" 

diameter holes through the roof where marked.

Your drilled holes should straddle the roof crossmember at the rear.

At the front, one hole will fall to the front of the roof crossmember

and the other hole will go through the roof crossmember.

 

7/16

HOLE

 

APPLICABLE TO CARAVAN INSTALLATION

2400 Mellon Court, Decatur, GA  30035 

Phone: 1

-

800-222-8785 

www.masterack.com

 

 

Page 10 of 14 

 

RM470505 Rev 2.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the Utility Carrier to allow working space and drill

eight 

7/16" 

diameter holes through the roof where marked.

Your drilled holes should straddle the roof crossmember at the rear.

At the front, one hole will fall to the front of the roof crossmember

and the other hole will go through the roof crossmember.

 

REAR

CROSSMEMBER

 

FRONT

CROSSMEMBER

 

MOUNTING

PLATES

 

Remove the Utility Carrier to allow working space and drill

eight 

7/16" 

diameter holes through the roof where marked.

Your drilled holes should straddle the roof crossmember at the rear.

At the front, one hole will fall to the front of the roof crossmember

and the other hole will go through the roof crossmember.

 

7/16

HOLE

 

APPLICABLE TO CARAVAN INSTALLATION

Remove the Utility Carrier to allow working space and drill eight 7/16” diameter holes through the 

roof where marked. Your drilled holes should straddle the roof crossmember at the rear. At the 

front, one hole will fall to the front of the roof crossmember and the other hole will go through 

the roof crossmember.

Summary of Contents for 022553KP

Page 1: ...tility Carrier Assembly Installation Instructions Before starting installation review this document to ensure that all parts and hardware are included in the package In the event that parts are missing please contact MASTERACK at 1 800 222 8785 to re order missing parts MASTERACK COM ...

Page 2: ...dware are included in the package In the event that parts are missing please contact MASTERACK at 1 800 222 8785 to re order missing parts Full Size Carrier 022553KP Hardware Recommended Tools ASSEMBLY INSTALLATION INSTRUCTIO Recommended Tools Hardware FULL SIZE UTILITY 3 8 FLAT WASHER 3 8 E STOP NUT 3 8 16 x 3 4 CARRIAGE BOLT 2400 Mellon Court Decatur GA 30035 Phone 1 800 222 8785 www masterack c...

Page 3: ...ull Size Utility Carrier Assembly Installation Instructions Exploded View 2400 Mellon Court Decatur GA 30035 Phone 1 800 222 8785 www masterack com Page 2 of 14 RM470505 Rev 2 2 EXPLODED VIEW 1 1 2 2 2 3 3 3 3 2 4 4 4 4 ...

Page 4: ...1 800 222 87 www masterack co Page 3 of 14 RM470505 Rev 2 2 COMPONENTS 1 CROSS BOW P N 025714 4 INNER CLAMP FOOT P N 022744 3 OUTTER CLAMP P N 022743 2 CROSS BOW P N 025714 RM470505 Rev 2 2 COMPONENTS 1 CROSS BOW P N 025714 4 INNER CLAMP FOOT P N 022744 3 OUTTER CLAMP P N 022743 2 CROSS BOW P N 025714 2400 Mellon Court Decatu Phone 1 8 www mas COMPONENTS 1 CROSS BOW P N 025714 4 INNER CLAMP FOOT P...

Page 5: ...ZE VAN DIMENSIONS RM470505 Rev 2 2 ATTACHING INNER CLAMP TO FRONT CROSSBOW VEHICLE Chevrolet Ford FRONT CROSSBOW GUI OUTSIDE DIMENSIO T S ATTACHING INNER CLAMPS FEET Attach Inner clamps to each end as shown using 4 3 8 16 x 3 4 Carriage Bolts 4 3 8 Washers and 4 3 8 E Stop Nuts per clamp NOTE THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS FRONT CROS...

Page 6: ...SIZE VAN DIMENSIONS RM470505 Rev 2 2 ATTACHING INNER CLAMP TO REAR CROSSBOW VEHICLE Chevrolet Ford REAR CROSSBOW FO GUIDE OUTSIDE DIMENSION TO Siz ATTACHING INNER CLAMPS FEET Attach Inner clamps to each end as shown using 4 3 8 16 x 3 4 Carriage Bolts 4 3 8 Washers and 2 3 8 E Stop Nuts per clamp NOTE THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS R...

Page 7: ...op Nuts PER STOP TORQUE SETTING Size 3 8 22 30 Ft Lbs RM470505 Rev 2 2 ATTACHING SIDE STOPS Attach 2 Side Stops to each end of the Cross Bows as shown using 2 3 8 16 x 1 Carriage Bolts 2 3 8 Washers 2 3 8 E Stop Nuts PER STOP TORQUE SETTING Size 3 8 22 30 Ft Lbs 2400 Mellon Court Decatur GA 30035 Phone 1 800 222 8785 www masterack com Page 6 of 14 RM470505 Rev 2 2 ATTACHING SIDE STOPS ach end of t...

Page 8: ...hers and 4 3 8 E Stop Nuts TORQUE SETTING Size 3 8 22 30 Ft Lbs Page 7 of 14 RM470505 Rev 2 2 Loosely attach 4 OUTER CLAMPS at locations shown here using 4 3 8 Flat Washers and 4 3 8 E Stop Nuts TORQUE SETTING Size 3 8 22 30 Ft Lbs Page 7 of 14 RM470505 Rev 2 2 Loosely attach 4 OUTER CLAMPS at locations shown here using 4 3 8 Flat Washers and 4 3 8 E Stop Nuts TORQUE SETTING Size 3 8 22 30 Ft Lbs ...

Page 9: ...9 MASTERACK COM Full Size Utility Carrier Assembly Installation Instructions Placement Guide 2400 M RM470505 Rev 2 2 PLACEMENT GUIDE ...

Page 10: ...OP OF THE VEHICLE ADJUST THE MOUNTING FEET IN OR OUT WHILE CENTERING THE LADDER RACK RM470505 Rev 2 2 APPLICABLE TO CARAVAN INSTALLATI Loosely attach the 4 MOUNTING FEET to the CROSSBOWS using 2 3 8 16 x 1 HWH SCREWS 2 3 8 WASHERS and 2 3 8 E Stop Nuts PER MOUNTING FOOT DO NOT TIGHTEN YET PLACE THE LADDER RACK ASSEMBLY ON TOP OF THE VEHICLE ADJUST THE MOUNTING FEET IN OR OUT WHILE CENTERING THE LA...

Page 11: ...illed holes should straddle the roof crossmember at the re At the front one hole will fall to the front of the roof crossmemb and the other hole will go through the roof crossmember RE CROSS FRONT CROSSMEMBER Remove the Utility Carrier to allow working space and drill eight 7 16 diameter holes through the roof where marked Your drilled holes should straddle the roof crossmember at the rear At the ...

Page 12: ...11 of 14 RM470505 Rev 2 2 Reposition the Utility Carriers and place the 8 SPONGES between each of the MOUNTING FEET and the roof Insert 8 3 8 NEOPRENE WASHERS and 8 3 8 x 1 1 2 SCREWS through each of the holes in the MOUNTING FEET from the top NUT WASHER SPONGE Place the 2 STIFFENER PLATES over the rear crossmember so that the holes in the STIFFENER PLATE line up with the holes in the MOUNTING PLA...

Page 13: ...RILL STOP DRILL BIT 2400 Mellon Court Decatur GA 30035 Phone 1 800 222 8785 www masterack com Page 12 of 13 RM470447 BEFORE DRILLING CHECK ALL MOUNTING LOCATIONS TO PREVENT PENETRATING GAS LINES GAS TANKS BRAKE LINES WIRING OR ANY OTHER STRUCTURE OF VEHICLE CHECK EACH BOLT LOCATION to ensure they are tightened to the specified torque setting TORQUE SETTING Size 1 4 GRD 5 7 9 6 Ft Lbs Size 1 4 GRD ...

Page 14: ...f 30ft lbs FAILURE TO PERFORM THIS STEP COULD RESULT IN VEHICLE DAMAGE NUT WASHER APPLICABLE TO CARAVAN INSTALLATION 2400 Mellon Court Decatur GA 30035 Phone 1 800 222 8785 www masterack com Page 13 of 14 RM470505 Rev 2 2 e the STIFFENER PLATES over the MOUNTING PLATES and secure with SPLIT LOCK WASHER and 20 X 1 HWH SCREW SCREW LOCK WASHER Place 8 3 8 WASHERS and 8 3 8 E Stop Nuts on all 3 8 x 1 ...

Page 15: ...mply with the instructions of the dealer or manufacturer about defects when noted Any incidental or consequential damages connected with a defect either while under warranty or afterward including the cost of a rental truck and or loss or revenue THE WARRANTY IS THE ONLY WARRANTY APPLICABLE TO A MASTERACK PRODUCT PURCHASE ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE I...

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