Master Chef T440 Assembly Manual Download Page 2

1

DANGER

1. If you smell Gas:

a. Shut off gas to the appliance 

b. Extinguish any open flame 

c. Open lid 

d. If odor continues, keep away from     

     the appliance and immediately  

     call your gas supplier or your  

     fire department

2. Requires two people to complete the 

assembly process.

3.  Beware of sharp edges.

WARNING

Failure to follow all of the Manufacturer’s 
instructions could result in hazardous fires, 
explosions, property damage, or serious 
personal injury or even death.

Follow all leak check procedures carefully 
prior to operation of barbecue, even if grill 
was dealer assembled. Do not try to light 
this barbecue without reading the Lighting 
Instructions section of this manual.

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CAUTION

Read and follow all safety statements,  

assembly instructions, use and care 

directions before attempting to assemble 

and cook.

WARNING

1. Do not store or use gasoline or other 

flammable liquids or vapours in the 

vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall 

not be stored in the vicinity of this or any 

other appliance.

CAUTION

Sharp edges. Wear gloves when assembling 

your grill.

T H I S   B A R B E C U E   I S   F O R   O U T D O O R   U S E   O N LY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-877-707-5463

INSTALLER OR ASSEMBLER/CONSUMER

This manual should be kept with the BBQ at 

all times.

H E A V Y   A R T I C L E   N E E D S   2   T O   L I F T

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers

Before assembling the barbecue, read these 

instructions carefully.

Assemble  the  barbecue  on  a  flat,  clean  surface. 
Grill is heavy. You should have at least two people 
assemble the barbecue together.

Notes: Do not fully tighten all the nuts during 

this initial stage.

Caution:

 

Sheet metal can cause injury. Wear gloves when installing the grill. 

HARDWARE PACK

¼” x 13mm Screw 

X 10

Hitch Pin

X 1

Wing Screw

X 1

#8X3/8” Self Tapping Screw

X 14

Ø7 Fiber Washer 

X 10

¼” - 20UNC Nut

X 8

Ø7Flat Washer 

X 6

Wheel Spacer

X 2

Ø7Lock Washer 

X 6

1

2

3

4

5

6

7

8

9

10

Washer (Wheel)

X 1

KEY #   DESCRIPTION  

PART NUMBER       QUANTITY 

1/4” x 13mm Screw 

20120-13013-036  

10

Wing Screw  

G306-0025-9084 

1

1/4”-20UNC Nut  

31220-13000-036 

8

#8X3/8” Self Tapping Screw  22500-42010-136 

14

Ø7Flat Washer  

40300-07000-036 

6

Ø7 Fiber Washer  

G431-0018-9000 

10

Wheel Spacer 

G305-0024-9088 

2

Hitch Pin 

G306-0005-9088 

1

Ø7Lock Washer  

41400-07000-206 

6

10 

Washer (Wheel)  

40300-08000-036 

1

11 

1/4” - 20UNCX18 Screw 

20102-13018-036 

4

11

1/4” - 20UNCX18 Screw

X 4

To ORDER non-warranty replacement parts or accessories, or to register your warranty,  

please visit us on the web at  

www.masterchefbbqs.com

Summary of Contents for T440

Page 1: ...Natural Gas 1 YEAR LIMITED WARRANTY READ AND SAVE MANUAL FOR FUTURE REFERENCE If pre assembled leave this manual with unit for consumer s future reference For product inquiries parts warranty and troubleshooting support please call 1 877 707 5463 Manual Revision 30082011 PD ...

Page 2: ...RE MISSING 1 877 707 5463 INSTALLERORASSEMBLER CONSUMER This manual should be kept with the BBQ at all times H E AV Y A R T I C L E N E E D S 2 T O L I F T TOOLS NEEDED FOR ASSEMBLY 2 Phillips screwdriver long and short Slotted screwdriver long and short Adjustable wrench Pliers Before assembling the barbecue read these instructions carefully Assemble the barbecue on a flat clean surface Grill is ...

Page 3: ...ectronic Igntion Assembly G409 0021 A1 CF2 1 Electronic Ignition Button G308 0025 01 CG 1 Grease Cup Hook G305 0043 01 CH 1 Grease Cup G430 0033 02 CI 1 Heat Shield G451 6201 01 DA 1 Cart side panel right G451 0500 02 DB 1 Cart side panel left G451 0400 02 DC 1 Back brace G431 0031 02 DD 1 Front panel G451 0005 02 DE 2 End Caps G431 0004 01 DF 1 Match Holder G401 0079 01 DG 2 Wheel G210 0018 02 DH...

Page 4: ...2 CE 3 Control knob G432 0090 01 CF1 1 Electronic igntion assembly G409 0021 A1 CF2 1 Electronic ignition button G308 0025 01 CG 1 Grease cup hook G305 0043 01 CH 1 Grease cup G430 0033 02 CI 1 Heat Shield G451 6201 01 DA 1 Cart side panel right G451 0500 02 DB 1 Cart side panel left G430 1000 02 DC 1 Back brace G431 0031 02 DD 1 Front panel G451 0005 02 DE 2 End caps G431 0004 01 DF 1 Match holde...

Page 5: ...hown Note The left cart side panel DB will have large holes on the end of the legs for assem bling the wheel axle DH Assemble the front panel DD to the left and right cart side panels DA and DB as shown Ensure that the slots on the tank exclusion EE align with the slots on the front panel DD NATURAL GAS MODEL WILL NOT HAVE WIRE TANK EXCLUSION EE SHOWN IN IMAGE Note Turn Cart assembly over Front pa...

Page 6: ... side shelf assembly hooks into the grooves located on the right side of the burner box assembly BA b Affix the right side shelf table EA to the burner box assembly BA c Affix the right side shelf fascia EB to the control panel CA Securely tighten all hardware Assemble the top lid handle AC to the top lid assembly AA 11 X 4 1 X 2 5 X 4 5 X 2 6 X 2 9 X 4 9 X 2 YOU WILL NEED 1 3 6 X 4 X 4 X 4 YOU WI...

Page 7: ...o the control panel CA Securely tighten all hardware YOU WILL NEED 4 X 2 YOU WILL NEED 1 3 6 X 4 X 4 X 4 BA PROPANE MODEL ONLY Insert and fasten the tank retainer clip EF into the tank retainer bracket located at the top center of the left cart side panel DB Place the flame tamers BE into the burner box ASSEMBLY INSTRUCTIONS 9 10 YOU WILL NEED 2 X 1 BE EF EF ED CA Back view Front left side view Vi...

Page 8: ...lve must face to the front of cart once the tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in fire PROPANE MODEL ONLY FOR NATURAL GAS MODEL FOLLOW STEP 15 a Propane tank collar must face to the front of the BBQ Loosen the wing nut from the tank retainer clip EF Set bottom of the tank into notches located on the bottom of the left cart...

Page 9: ...ment CF1 with the positive end facing outward NATURAL GAS MODELS ONLY Attach the natural gas hose CC to the manifold CB as shown ATTENTION In order to complete installation of your natural gas BBQ a 1 2 or 3 8 adapter may be required to connect your BBQ s natural gas hose to your home gas supply Contact your natural gas supplier to purchase the necessary part CC CB CF2 Left side view ...

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