background image

 

24 

 

 

 

 

 

 

   

 

 

 

 

Bad 

idling 

speed 

of 

engine 

 

 

 

 
 
 
 
 
 
 
 
 
 
 

3. Air route   

Spark plug leaks air 

Combined 

surface 

of 

cylinder  cover  or  cylinder 
body leaks air 

 

Crankcase leaks air   

Piston ring or cylinder body 

has been damaged heavily   

 

Piston  ring  has  broken  or 

blocked 

Air  exhaust  is  bad,  muffler 

has been blocked 

Blending air is too dense or 

thin 

Screw spark plug 

Clean  plane,  install 

plane and screw nuts   

Disassemble box body, 

change  gasket  and  screw 
bolts 

Change  piston  loop  or 

cylinder body 

Clean or Change piston 

loop 

Clean and unblock 

Adjust carbureter                                                             

4.Transmission  part 

and others 

Surpassing  clutch  has  been 

damaged 

Start  electric  engine  has 

been locked   

Other  machines  locking 

malfunction, 

such 

as 

linking  pole  big  head  or 
gear 

High-pressure wire contacts 

badly,  leaks  electricity  or 
has been damaged.   

Circuit contacts badly 

Ignition time is wrong 

Adjust Carburetor 

Repair or Change 

Change 

Repair or Change 

Repair         

Adjust   

Summary of Contents for MSU 300

Page 1: ...MASSIMO MSU 300 Owner s Manual...

Page 2: ...vehicle IV Inspection before driving V Driving operation VI Running in of new vehicle VII Maintenance and repair VIII Trouble diagnosis and elimination IX Screwing moment of important bolts X Specifi...

Page 3: ...by regulation 4 Unit comes with one year power train warranty of vehicle talk to the place you bought your unit for more warranty information 5 Damaged parts in following items could not be repaired...

Page 4: ...Total length total width total height 2630 1230 1890 Minimal clearance apart from ground 183 Wheelbase 1800 Tread front wheel 1058 rear wheel 1070 Approach angle 60 Removed angle 85 II Using data 1 Hi...

Page 5: ...head angle r min 10 1500 32 1500 Lubricating type Pressure and splash lubricating type Engine oil pump type trochoid type Water pump type centrifugal type Carburetor type Y28V5 Magnetoelectrical machi...

Page 6: ...wheel 35 8 Arrester Running arrester adopts front and rear placement dual pipeline hydraulic pressure brake system front and rear wheels adopt drum type arrester And parking arrester adopts mechanical...

Page 7: ...le vehicle 1 Engine hood 2 Indicator 3 Front headlight 4 Bump 5 Front tire 6 Seats 7 Safety Belt 8 Side board 9 Fuel tank cap 10 Rear fender 11 Goods box 12 Reinforce pole 13 Head Rest 14 Top cover 15...

Page 8: ...Side drawing for engine 1 CTV case 2 Oil intake of gear case 3 Flange of transmission shaft 4 Generator 5 Carburetor 6 Starter 7 Idling speed electromagnetic valve 8 Spark plug 9 Oil intake of engine...

Page 9: ...er the engine Intake of gear case Fuel box cover on the left side board Coolant brake fluid intake Warning Engine oil quantity should be between upper and lower position over more or less oil would bu...

Page 10: ...ould be added by stipulation much more will cause leakage less will be burnned out Warning it is very dangerous to unscrew radiator when engine is hot for steam and water will spurt by the pressure to...

Page 11: ...ng transmission organization has been loosened 6 Check whether engine bracket bolts and bolts of transmission system and running system have loosened or fallen off 7 When starting engine listen and ch...

Page 12: ...ck Loading weight must be within 300kg The loadings must be fastened if it is higher than box in order to avoid being hurt some one by the goods rushing forward when driving or stopping 7 When rotatio...

Page 13: ...ration Key Keys for this vehicle have two kinds that are ignition switch key and oil box key each has two one of them should be preserved carefully for spare Ignition switch Ignition switch has four p...

Page 14: ...ght steering indicating light will flash at the same time Fuel level meter 6 show fuel quantity Thermometer 1 show the temperature of coolant of engine g Gear display 3 The relative displays L low spe...

Page 15: ...r will hoot Accelerator pedal and brake pedal At the front of driver s right foot the left is brake pedal farmer vehicle will start or accelerate by stepping it when shift handle is at D position or R...

Page 16: ...s time open the drag hoof of towing rope and turn towing and overturn main switch to O position then press down IN position and OUT position on WINCH conversion switch on the upside of instrument at t...

Page 17: ...shut down when suddenly loose the accelerater please adjust the idel speed to 1500rpm 10 r min VI Running in of new vehicle Cooperation between the surfaces of each part of new vehicle is locating ad...

Page 18: ...lts on each part of new vehicle are easy to loosen it is necessary to note the fixed situation of each bolt especially the bolts of transmission organization and fixed equipment 6 First maintenance of...

Page 19: ...6 Transmission organization Whether the bolts flange nuts on transmission shaft and the bolts on main driver are tightened 7 Lamplight Illumination and signal Every kind of lamplights signal switches...

Page 20: ...Brake liquid height brake pedal travel and free travel brake performance 4 Tire Air pressure thread crack and wound Tire pressure F tire 148kpa 21PSI R tire 197kpa 28PSI Thread depth no less than 1 6...

Page 21: ...Every 3months Brake soft pipe Check Check Change once every three years Brake liquid Change once every one and half year Brake Check Check Steering organization Check Check Accelerator drag wire Chec...

Page 22: ...ht and instrument Check Check Brake pipeline and branch pump Check Check Engine suspension Check Check Front and rear axle suspension Check VIII Malfunction analysis and elimination I Engine malfuncti...

Page 23: ...y regulation Clean oil route Eliminate accumulated oil in cylinder Clean air filter Repair or change Start difficultly or could not start 2 Electric system There are many accumulated carbons on spark...

Page 24: ...all plane and screw nuts Disassemble box body change gasket and screw bolts Change piston loop or cylinder body Clean or Change piston loop Clean and unblock Adjust carbureter 4 Transmission part and...

Page 25: ...ce of carburetor is too small Intake pipe exhaust pipe and muffler have been blocked Electrical wire tie in for electromagnetic thick adding valve has not been Unblocked Change Re adjust Unblock Engin...

Page 26: ...water could not flow normally Water pump happens malfunction and cooling liquid cycle quantity is short Temperature saver could not open normally and cooling liquid is blocked After stopping at high...

Page 27: ...d out Oil routine has been blocked Oil switch has been damaged Carburetor has been blocked Add oil Eliminate Repair or Change Wash 2 Electric apparatus system happens malfunction Fire is cut off Check...

Page 28: ...adjusting plate abrasion is too much Speeding adjusting plate slipping is blocked Spring force of adjuster is short Change Change Repair or Change Repair or Change Out of gear Reverse gear device Sel...

Page 29: ...Left and right absorber has been damaged spring force is short Tire is not balance and wheel hub is distorted Front wheel location is wrong Vehicle is over load Tire has not change its position Wheel...

Page 30: ...rganization has been loosened Change Change Check adjust Change tire or wheel hub Change tire Change or adjust Fasten Steering is heavy Steering organization running system Air pressure in tire is sho...

Page 31: ...ng Brake system suspension Some brake drums and hoofs have oil stain Gap of brake drum and brake hoof is not even Individual brake branch pump leaks oil or is blocked Air pressure in left and right ti...

Page 32: ...clearance is too great Brake pipeline has been concaved Repair main pump Change Adjust Lubricate or Change Repair or Change Change Change V Malfunction in lamplight circuit and instrument system Fron...

Page 33: ...nge Change Repair Change All electric apparatuses do not work Circuit system Total fuse has been burned Ignition switch has been damaged General wire or grounding wire has been cut off Electric bottle...

Page 34: ...radiator Tighten the hoop of the pipe 2 Add more coolant If only a little coolant needed fill up from the intake of radiator till it is full and then cap the radiator 3 Method of release the air If th...

Page 35: ...nce 2 M6 14 4 Fixed bolts of camshaft chain wheel 1 M10 60 5 Bolts of chain adjuster 1 M8 8 6 Fixed nuts of crankcase combination 9 M6 10 7 Fixed nuts of left cover of crankcase 11 M6 10 8 Nuts of mag...

Page 36: ...main pump M10 55 2 55 N m Nuts on brake main pump push rod M10 1 50 N m Bolts on brake main pump push rod M8 20 1 23 N m Nuts on front hub 2 5 1 2 Nut on steering wheel M12 1 80 N m Rear U bolts M12...

Page 37: ...fuel tank M8 20 3 28N m Bolts on transmission M8 25 8 30N m X Specification and usage quantity for fuel lubricating oil and brake liquid Category Specification Capacity Remark Fuel RQ 93 lead free ga...

Page 38: ...XUTV300 CIRCUIT DIAGRAM XY300A...

Reviews:

Related manuals for MSU 300