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0. Introduction - Specifications

18

Workshop Service Manual for CENTORA 7280-7282 Combine Range - EN_D3111800M2

Forged lifting eye fittings

(A) Load - (B) Shackle - (C) Shackle holding plate (3 mm 
thick) - (D) Connector (may be welded to the plate).

In some cases special lifting accessories are available to 
ensure that balance is maintained and handling can take 
place without risk.

Note: 

In the event of problems when removing a compo-

nent, check that all the bolts and nuts have been removed 
and that no other parts are causing an obstruction.

Cleaning and penetration by foreign bodies

To ensure that the machine has the longest possible use-
ful life, it is important to protect its vital moving parts from 
dust and foreign bodies. The necessary precautions must 
therefore be taken. Guards, seals and filters are there to 
keep the air, fuel and lubricant systems clean. Such pro-
tective devices must not be removed.

Whenever a hydraulic, fuel, lubricant or air line is discon-
nected, the disconnection point and surrounding area 
must be cleaned. As soon as the line has been discon-
nected, a plug, cover or piece of tape must be applied to 
the pipe or opening to prevent penetration by foreign bod-
ies.

Similarly, covers and inspection hatches must be cleaned 
and the opening covered during removal.

Clean and inspect all parts. Check all channels and holes 
for blockages. Cover components to stop them getting 
dirty. The parts must be completely clean before reas-
sembly. New parts must remain in their packaging until 
they are fitted.

Assembly

When assembling a machine, complete the steps one by 
one. Never put a partially assembled component to one 
side in order to start assembling another component. 
Make all the recommended adjustments. Check the fin-
ished work to make sure that nothing has been forgotten.

Check the various adjustments again before starting the 
machine.

Note: 

Before fitting new parts, remove the rust protec-

tion from all their machined surfaces (the coating gener-
ally peels off).

Lubrication

Fill the housing of repaired or replaced components as 
instructed with clean, fresh lubricant of the type and 
grade recommended in the section of the instruction 
manual on regular maintenance.

Spacers

When removing spacers, keep them all together and 
mark the fitting point. Spacers must be clean and not 
deformed when they are refitted.

Fig. 3 

00002

Summary of Contents for CENTORA 7200 Series

Page 1: ...Workshop Service Manual for CENTORA 7280 7282 Combine Range EN_D3111800M2 Combine Range CENTORA 7282 CENTORA 7280 Auto Level Rotary Separator Workshop Service Manual...

Page 2: ...ORA 7280 7282 Combine Range EN_D3111800M2 Published January 2010 by AGCO A S Dronningborg All 2 DK 8930 Randers N Publication No EN_D3111800M2 Edition 2 AGCO A S 2008 2010 Find manuals at http best ma...

Page 3: ...tor 4 Threshing unit 5 Straw walkers 6 Shaker shoe Fanning mill 7 Elevators 8 Engine 9 Unloading auger Grain tank 10 Drive unit 11 Transmissions 12 Undercarriage 13 Cab 14 Hydraulics 15 Machine housin...

Page 4: ...ii Workshop Service Manual for CENTORA 7280 7282 Combine Range EN_D3111800M2 Contents Find manuals at http best manuals com search s MF D3111800M2...

Page 5: ...th metric threads 29 0 9 3 Nuts with metric threads 30 1 Cutting table 31 1 1 General 33 1 2 Knife drive wobble box 34 1 2 1 Removal 34 1 2 2 Assembly 35 1 2 3 Reconditioning the wobble box 36 1 2 4 P...

Page 6: ...on machine frame 90 3 2 4 Replacing the lifting ram 90 3 2 5 Reconditioning the hydraulic cylinder 91 3 2 6 Replacing the cutting height preset sensor 92 3 3 Crop elevator chain 93 3 3 1 Removal 93 3...

Page 7: ...r 121 4 5 3 Reconditioning the hydraulic variator pulley 122 4 5 4 Removal mechanical variator 124 4 5 5 Assembly mechanical variator 124 4 5 6 Reconditioning the mechanical variator pulley 125 4 5 7...

Page 8: ...Replacing the swivel arm and bearings 165 6 5 4 Replacing the seals 165 6 5 5 Replacing and calibrating the actuator sieves 166 6 6 Bottom shaker shoe 167 6 6 1 Removal 167 6 6 2 Assembly 168 6 6 3 Re...

Page 9: ...eral 195 8 2 Replacing the engine 196 8 2 1 Removing the engine assembly 196 8 2 2 Fitting the engine assembly 199 9 Unloading auger Grain tank 201 9 1 Unloading auger horizontal 203 9 1 1 Removal 203...

Page 10: ...Removal 234 10 7 2 Assembly 234 10 8 Hydraulic oil tank 235 10 8 1 Removal 235 10 8 2 Assembly 235 10 9 Fuel tank 236 10 9 1 Removal 236 10 9 2 Assembly 236 10 9 3 Tank gauge 236 10 10 Compressor air...

Page 11: ...le countershaft knife drive 267 11 5 13 Countershaft hydraulic pump chaff spreader 267 11 6 Replacing the chains left hand side 268 11 6 1 Table countershaft table auger 268 11 6 2 Elevator chain top...

Page 12: ...l 329 13 5 2 ECS Electronic control unit 329 13 5 3 Troubleshooting table 330 14 Hydraulics 333 14 1 General 335 14 1 1 Emptying and filling the hydrostatic system 338 14 1 2 Running in and bleeding t...

Page 13: ...tors 379 14 14 Maxi Spreader 381 14 14 1 Hydraulic pump 381 14 14 2 Solenoid valves 381 14 14 3 Hydraulic motor 381 14 15 Troubleshooting hydrostatic transmission 382 14 15 1 Hydrostatic transmission...

Page 14: ...s 540 18 General assembly instructions 541 18 1 Fitting gib head keys 543 18 2 Fitting tightening pins 544 18 3 Fitting hydraulic pipes and screw connections 545 18 4 Fitting a flanged bearing with lo...

Page 15: ...0 4 4 Safety decals 13 0 4 5 General 13 0 4 6 Personal safety 13 0 4 7 Considerations with regard to equipment 14 0 4 8 General considerations 14 0 4 9 Operational considerations 15 0 4 10 Maintenance...

Page 16: ...0 Introduction Specifications 2 Workshop Service Manual for CENTORA 7280 7282 Combine Range EN_D3111800M2...

Page 17: ...ber and version number change The old pages must be destroyed Service tools In the case of jobs that require service tools the number of the tool is specified at the point in the text where it is need...

Page 18: ...esetting yes Reel Unit CENTORA 7280 7282 Electrohydraulic reel drive rpm 0 50 Peripheral speed km h 0 9 1 Electrohydraulic reel control up down and fore aft yes Threshing cylinder Unit CENTORA 7280 72...

Page 19: ...10400 Straw walkers Unit CENTORA 7280 7282 Number units 8 Area cm 7400 Area with rotary separator cm 6680 Length cm 400 Number of steps units 5 Shutters in straw hood for cleaning straw walkers yes Ma...

Page 20: ...ENTORA 7280 7282 Capacity litres 9500 10500 Inside light yes Adjustable full warning yes Outside steps and inside ladder for easy access yes Sampling tray yes Auto Level 9500 litres Unloading auger Un...

Page 21: ...ng system increases the engine output by 30 HP 22 kW during unloading Engine Unit CENTORA 7280 7282 Gear oil Unit CENTORA 7280 7282 Gearbox contains litres 9 5 Coupler housing for oil motor litres 1 5...

Page 22: ...onment with rubber suspension for platform and cab yes Electrical control of all functions yes DATAVISION yes Fully automatic air conditioning yes Sealed Beams light system with 8 fixed lamps for cutt...

Page 23: ...DYEAR DW20Ax34 4 0 800 65 R32 GOODYEAR DW27Ax32 3 0 900 55 R32 GOODYEAR DW27Ax32 1 9 CENTORA 7282AL 620 75 R34 GOODYEAR DW20Ax34 4 0 800 65 R32 GOODYEAR DW27Ax32 3 0 900 55 R32 GOODYEAR DW27Ax32 1 9 T...

Page 24: ...l for CENTORA 7280 7282 Combine Range EN_D3111800M2 Tyre pressure Wheels table trailer Model Tyre size Make Rim Pressure bar 10 0 75 15 3 9 00x15 3 4 7 11 5 80 15 3 9 00x15 3 3 5 Without brakes 185 60...

Page 25: ...width D mm max 18750 Machine with spreader hood in working position mm 479 Width H I Table outside cut PF 18 mm Table outside cut PF 20 mm 6626 6161 Table outside cut PF 22 mm 7236 6771 Table outside...

Page 26: ...7405 With 22 PowerFlow table kg 17475 With 25 PowerFlow table kg 17585 With 30 PowerFlow table kg 18240 Dimensions Unit CENTORA 7280 7282 Weight distribution CENTORA 7280 CENTORA 7282 Table width Powe...

Page 27: ...us situation If the instructions or procedures are not followed correctly PERSONAL INJURY OR DEATH may result This symbol together with the word CAU TION indicates a potentially dangerous situ ation t...

Page 28: ...use injury You must never use compressed air to blow dust fil ings dirt etc away from the area being worked on unless the right type of nozzle is fitted and safety glasses are being worn Compressed ai...

Page 29: ...hot You must never work under a combine that is stand ing on a soft surface Always take the unit to an area with a firm flat surface on which to work concrete is preferable If it proves necessary to...

Page 30: ...ser Replace O rings seals or packing rings when they have been disturbed Never mix new and old seals or O rings regardless of their condition Always coat new seals and O rings with hydraulic oil befor...

Page 31: ...of spare parts and labour Carry out the repair that was found to be necessary Check that the components and functions affected are working correctly Handling heavy objects Unless otherwise indicated...

Page 32: ...a plug cover or piece of tape must be applied to the pipe or opening to prevent penetration by foreign bod ies Similarly covers and inspection hatches must be cleaned and the opening covered during re...

Page 33: ...lt Seal rings lip seals SPY Coat the lips of SPY seal rings with oil before fitting Do not put grease on the seal rings unless they are grease seals The main elements of a SPY seal ring are the cap 1...

Page 34: ...must always be degreased before the paste is applied Lubricating rings and tight fit Do not fit the rings with just a hammer Use a suitable fitting tool together with a hammer or even better a press...

Page 35: ...Make sure that hoses pipes and lines are not close to the exhaust system belt pulleys belts etc 15 Check the tightening of hoses and connections in the cooling system 16 Slip clutches for main crop el...

Page 36: ...e importance of all the safety guards being in place when the machine is in operation and demon strate how to open and close the guards on both sides of the machine 2 Explain the use of the cutting ta...

Page 37: ...strate the location and use of all the fuses 39 Demonstrate the settings and control lever for posi tioning the reel spring tines correctly and how to adjust the reel for special crops 40 Demonstrate...

Page 38: ...ant Flow Auto Level table Auto Level machine etc 70 Discuss with the customer which crops are to be har vested and check that the necessary equipment is present Demonstrate and explain how to adjust t...

Page 39: ...0 986 HP 0 746 kW 1 014 HP Other units HP horsepower Torque in Nm newton metres Conversion 1 Nm 1 kgm 1 kgm 0 1019 kgm 9 81 Nm 10 Nm Specific consumption in g kWh grams per kilowatt hour Conversion 1...

Page 40: ...Conversion values for Imperial measurement system 0 1 mm 3 937 mils 1 mm 0 991 inch 1 m 3 281 ft 1 km 0 621 miles 1 cm 0 061 cu in 1 l 1 759 pts 0 88 imp qts 1 bar 14 5038 psi 1 g 0 035 oz 0 564 dr 1...

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