Masport UJ102 Owner'S Manual Download Page 50

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6.3 | REGULAR CHECKS, MAINTENANCE AND ADJUSTMENT

6.3.1 BATTERY

Correct and regular maintenance of the battery will extend its lifespan. Therefore regularly check its condition according to the 

manual supplied by the battery’s manufacturer.

  Keep the battery contacts clean. If dirt accumulates on them, or they are rusty, clean them according to the recommendations of 

the battery’s manufacturer. Interruption of the circuit caused by the oxidation of the contacts may lead to the malfunction of the 

recharging function of the engine!

  Regularly check the condition of the electrolyte. The level must be in the range MIN - MAX. In the event of 

filling up the electrolyte, use only distilled water.

  A flat battery needs to be recharged as soon as possible, otherwise its cells may be irreparably damaged.

  It is always necessary to charge the battery before:

-  first use

-  when not planning on using it for a long time

-  before starting up after a longer break

  If it is necessary to replace the battery, always use a battery of the same size and type.

Further details about checking and maintaining batteries are included in a separate user’s manual supplied by the battery’s manufacturer.

6.3.2 ENGINE

  CHANGING OIL

Before changing the oil, prepare a container with a volume of at least 

2 litres

. So that all the oil 

flows out of the engine we recommend that you place something (e.g. wooden blocks) under the 

side opposite the drain screw. Drain the oil while it is still warm.

  Unscrew the filler opening of the oil so that the oil flows better and faster out of the engine.

  Clip out the drain hose from the holder on the side of the engine and screw out the plug.

  Tilt the hose towards the prepared container and allow the oil to drain completely.

  Screw the plug back on and clip the hose back in. Fill the engine with the correct amount of the 

recommended oil (  

User’s manual for the engine

) and close the oil filler cap.

  Use the dipstick to check the correct oil level. If necessary fill up the oil so that the oil is at the 

correct level.

Further details about replacing oil as well as its type and amount are included in a separate user’s manual supplied by the 

engine’s manufacturer.
If you come into contact with used oil, we recommend that you thoroughly wash your hands with soap and water.

Dispose of used oil according to environment protection laws. It is appropriate to deliver the oil in a closed container to a used oil 

collection point. Under no circumstances should dispose of the used oil with other waste or pour it down the drain, on to waste or 

on the floor.

  MAINTENANCE OF THE AIR FILTER

Never allow the engine to run without an air filter. This rapidly wears out the engine.

Maintain the air 

 lter according to the instructions contained in the user’s manual for the engine supplied by its manufacturer.

  MAINTENANCE OF THE SPARK PLUG

For the engine to run perfectly the spark plug must be correctly set and clean from deposits. 

-  Always use only the spark plug specified by the engine’s manufacturer!

-  If the engine was running shortly before the inspection or replacement, then the spark plug will be very hot. So be very careful 

not to burn yourself.

  Take off the spark plug cable and remove the spark plug using a wrench key.

  Visually inspect the exterior appearance of the spark plug. If the spark plug is visibly significantly 

worn out or if the insulator is cracked or it is peeling, it is necessary to replace it.

  If the spark plug is soiled or only slightly worn, it is necessary to carefully clean it with a suitable wire 

brush (copper).

  Using a gauge measure set the distance of the electrodes (  

User's manual for the engine

).

  After performing maintenance on or replacing the spark plug, pull it tight in position. An incorrectly 

tightened spark plug heats up significantly and may cause serious damage to the engine.

0,7 - 0,8 mm

Summary of Contents for UJ102

Page 1: ...TANT Keep these instructions and the engine booklet in a safe place for future reference They contain important information about your mower RIDE ON LAWNMOWER OWNER S MANUAL Part N o 547665 www maspor...

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Page 20: ...o its accessories This symbol is a reference to an image in the front part of the user s manual It is always accompanied by the number of the image This symbol is a reference to another chapter in thi...

Page 21: ...by the manufacturer may be connected to the machine The use of other accessories will result in the warranty being immediately void 1 2 MAIN PARTS OF THE RIDING MOWER The UJ102 UJ122 riding mower cons...

Page 22: ...r on the other side of the front page of this manual when handing over the machine LABELS ON THE FAIRING UNDER THE SEAT B AND C 1 3 1a Danger Do not touch during operation Follow the manual when repai...

Page 23: ...y LABELS AT THE BRAKE PEDAL H 1 3 1b Brake LABEL AT THE DIFFERENTIAL LOCK PEDAL I 1 3 1b Differential lock engaged Differential lock disengaged It is strictly forbidden to remove or damage labels and...

Page 24: ...1 Declared emission level of ac pressure at the place of operation LpAd dB SN EN ISO 5395 1 Guaranteed emission level of acoustic power LWA dB Vibration values according to SN EN ISO 5395 1 min s 2 Ag...

Page 25: ...on LpAd dB SN EN ISO 5395 1 Guaranteed emission level of acoustic power LWA dB Vibration values according to SN EN ISO 5395 1 min s 2 Aggregate value of vibration acceleration on the hand arm ahv Decl...

Page 26: ...g the machine you are removing accumulated grass from the mowing deck you have driven over a foreign object and it is necessary to check whether the machine has been damaged or it is necessary to reme...

Page 27: ...he most common causes of loss of control over the machine are for example Loss of wheel traction Excessive speed not adjusting speed to current conditions and terrain properties Sudden braking where t...

Page 28: ...rea around the exhaust engine battery and anywhere where they could come into contact with petrol or oil and subsequently catch on fire and so result in a fire on the machine Allow the riding mower en...

Page 29: ...crowbar or hammer etc remove the crating 1 take out all the individually packed assemblies and remove all reinforcing elements and packaging materials 2 Visually inspect the machine for damage that m...

Page 30: ...your body size Then insert the supplied pin 2 into the hole and knock it in using a hammer 3 3 1e e Connect the battery Loosen the bolts on the pole terminals Red wire Place on the pole of the batter...

Page 31: ...als First take out the lid frame and sack and then the wrapped individual parts Unpack these parts and arrange them clearly in a suitable place INCLUDED CONTENTS 3 3 2a 1 Lid with top frame 2 Sack 3 G...

Page 32: ...catcher use three braces 3 3 2h Pull the rubber edges of the sack over the front tube 3 3 2i Screw the top handle to the lid and tighten the brace under the lid 3 3 2j Insert the dump lever handle in...

Page 33: ...by the warranty Only fill the fuel tank with the engine turned off and when the engine is cold Fill up the fuel tank in a well ventilated location When handling fuel do not eat smoke or use an open fl...

Page 34: ...k disengagement for reversing 6 Mowing deck activation switch 7 Main power switch 8 Buzzer 9 Parking brake 10 Cruise control optional accessory 11 Choke 12 Brake pedal and parking brake indicator ligh...

Page 35: ...orange SenDEC HOURS 8 Mode Counter of motor hours Displays the number of motor hours Pressing the Mode button gradually switches between the following maintenance functions TMR 1 individual trip count...

Page 36: ...d on the right side of the cover under the steering wheel DC 12V The socket can for example be used for the following tasks connecting recharging a mobile telephone connecting a portable flashlight Th...

Page 37: ...gaged will brake Stepping on the brake pedal will disengage the parking brake and the lever will automatically be released and shift to the pushed in position If the lever is in the braking position n...

Page 38: ...ngs are collected in the grass catcher P ed p esunut m p ky z polohy pro sb r tr vy do ko e do polohy pro mul ov n dol zastavte stroj a nechejte ac stroj zhruba 20 sekund bez funkce se en aby do lo k...

Page 39: ...position and the machine will stop More information 5 5 Changing the travel direction forwards reverse is only possible after stopping the machine 18 MOWING DECK ELEVATION ADJUSTMENT LEVER The lever s...

Page 40: ...sed to push or pull the machine without using the engine Depending on the type of transmission used it is located either behind the rear left wheel or in front of the rear left wheel It has the follow...

Page 41: ...the brake is engaged in the parking position STOP OK NO OK P Meeting these conditions at the instant the motor is being started is indicated by the red brake pedal and parking pedal light being perman...

Page 42: ...eat while leaving the key in the ignition in the position ON as this may result in an electrical defect Always turn the key to the OFF position and remove it from the ignition This will prevent an und...

Page 43: ...chapter 6 3 7 MOWING DECK CHECKING AND BALANCING of this manual 5 5 DRIVING THE MACHINE General warnings before driving Make sure that the parking brake is disengaged The parking brake lever must not...

Page 44: ...d mowing in the parallel or cross direction Covering the previous coverage of the machine increases the effectiveness of the blades and will improve the appearance of the mowed area When travelling ov...

Page 45: ...illed to maximum Procedure for emptying Drive the machine to the location where you wish to empty the grass catcher Stop the machine and apply the brake If on a slope use the parking brake Deactivate...

Page 46: ...pection of pressure 6 2 1 Cables Inspection of mounting inspection of quick coupler parts 6 2 1 Bolt connections Inspection tightening if necessary 6 2 1 Mowing deck Inspection of tension of the cogge...

Page 47: ...ension of the cogged blade drive belt 6 3 9 Inspection of the correct tension of the mowing deck drive V belt 6 3 8 Front axle and steering Inspection and adjustment of play 6 3 11 AFTER THE SEASON PU...

Page 48: ...lst the differences between individual tyres may be 10 KPa INSPECTION OF THE OIL LEVEL IN THE ENGINE Park the riding mower on a horizontal surface Open the hood and unscrew the cap of the filling open...

Page 49: ...k the machine on a suitable even surface Grass catcher remove the grass catcher from the machine wash it and allow it to dry naturally Plastic parts on the machine clean using a sponge and soapy water...

Page 50: ...ct amount of the recommended oil User s manual for the engine and close the oil filler cap Use the dipstick to check the correct oil level If necessary fill up the oil so that the oil is at the correc...

Page 51: ...ll indicator lights on the dash board will turn off In this case it is necessary to find the faulty fuse and replace it with a new one Under no circumstances should you replace a faulty fuse with a fu...

Page 52: ...balancing the blades The vibration of blades that are not levelled and balanced may damage the engine or the mowing deck When balancing insert the screwdriver into the centring hole and set the blade...

Page 53: ...nch turn nut 2 so that spring 3 is tensioned to a value of 145 1 mm 6 3 9 MOWING DECK ADJUSTING THE COGGED BLADE DRIVE BELT 6 3 9a Lower the mowing deck to the lowest position by moving the elevation...

Page 54: ...this will reduce its lifetime and may also cause damage to the transmission 6 3 13 REPLACING BELTS Replacing drive belts is a relatively demanding operation which needs to performed by an authorised...

Page 55: ...RQ K664 KXH 10 SAE 5W 50 API CD Between the marks on the filling bolt In the event of problems with the transmission immediately seek the help of an authorised service centre there is a risk of seriou...

Page 56: ...pedals on both sides of the machine Lubricate without removing 5 Bolt of the mowing deck elevation draw rod Lubricate without removing 6 Half axles of the rear wheels transmissions Remove the wheel a...

Page 57: ...faulty switches Malfunction of engine or electrical system of the machine Check the engine again exactly according to the instructions in the User s manual of the engine manufacturer Have the electric...

Page 58: ...lt pulley is damaged Check its condition and replace it if necessary The clutch mechanism is blocked by a foreign object Check the clutch and remove any foreign objects THE TRAVEL DRIVE BELT OF THE MA...

Page 59: ...condition of the blades and replace as necessary 6 3 6 Damaged bearing housing Check the condition of the bearings and based on findings perform a repair or replacement The drive belt is insufficient...

Page 60: ...m Replace the spring if it is overstretched or damaged THE MOWING DECK DRIVE BELT IS BEING EXCESSIVELY WORN OUT A foreign object is preventing the movement of the belt Check all the points along the r...

Page 61: ...as necessary The drive belt is insufficiently tensioned Check the tension of the belt 6 3 8 Replace it if necessary OTHER PROBLEMS THE MACHINE CANNOT BE PUSHED OR ONLY WITH DIFFICULTY The by pass leve...

Page 62: ...or preparing the riding mower for storage Thoroughly clean the entire machine especially inside the mowing deck 6 2 2 Never use petrol for cleaning Use degreasing agents and warm water Repair and pain...

Page 63: ...al according to the applicable waste disposal law Disassemble the entire machine Parts that can be reused should be cleaned preserved and stored for further use Separate the remaining parts into those...

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