Masport HXL15V Owner'S/Operator'S Manual Download Page 8

LIQUID COOLED MODELS 

 
Liquid cooled models have a water jacket built into the cylinder to cool the pump.  The 
coolant inlet is in the cylinder housing near the base and there are two coolant return 
ports, one on either side of the valve housing above the cylinder.   
 
A temperature gauge kit is supplied with liquid cooled pumps and should be installed at 
or near the coolant return port to accurately register pump temperature.  If the pump is 
connected to the cooling system of a truck engine, the gauges of the truck and the pump 
should show similar temperatures. 

NOTE! 

If the two temperature gauges show significantly different 
temperatures, coolant is not flowing properly to the pump.  Check 
for proper installation and possible obstruction of the coolant 
hoses. 

 

 

 

PUMP LUBRICATION 

 
Rotary Vane Vacuum Pumps require a high quality non-detergent Rotary Compressor 
Oil or Rotary Turbine Oil.  Oil specifically formulated for Masport pumps is available from 
your local Masport representative or by contacting Masport Inc.  It can be ordered in one 
gallon jugs or six gallon cases and is available in both summer and winter grades. 
 

NOTE! 

NEVER use automotive motor oil, it can break down and leave 
deposits in the pump that will affect pump life or performance. 
 

Other oils and fluids that should never be used in Masport vacuum pumps are:

USED OIL 
TRANSMISSION FLUID 
POWER STEERING FLUID 
BRAKE FLUID 

HYDRAULIC FLUID 
GEAR OIL 
VEGETABLE OIL 

Summary of Contents for HXL15V

Page 1: ...L75WV HXL15V HXL15WV HXL400WV MASPORT INCORPORATED 6801 Cornhusker Hwy Lincoln NE 68507 E mail customerservice masportpump com www masportpump com Ph 402 466 8428 Fax 402 466 8355 Toll Free 1 800 228...

Page 2: ......

Page 3: ...PUMP 7 VACUUM RELIEF VALVE 7 PUMP OPERATING TIPS 8 PUMP MAINTENANCE 9 FLUSHING PROCEDURE 9 STORAGE 9 PUMP SERVICE 9 REPLACEMENT PARTS KITS 10 END COVER REMOVAL 10 CYLINDER INSPECTION 12 VANES 12 BEAR...

Page 4: ...This warranty is not transferable and shall extend only to the original purchaser 2 The product must be returned to Masport Incorporated by the purchaser The limited warranty does not cover the cost...

Page 5: ...components and plumbing are of adequate size NOTE Using components or plumbing with a smaller I D than recommended for a particular pump will result in poor system performance and may damage the pump...

Page 6: ...re due to foreign material VACUUM RELIEF VALVE Governs the operating vacuum level It should be installed at the pump so that if a liquid level trap is activated or a hose collapses the pump is not all...

Page 7: ...ing indicating proper pump rotation The pump must always rotate in the direction of the arrow NOTE The pump should never be run backwards Operating the pump in the opposite direction will cause damage...

Page 8: ...tly different temperatures coolant is not flowing properly to the pump Check for proper installation and possible obstruction of the coolant hoses PUMP LUBRICATION Rotary Vane Vacuum Pumps require a h...

Page 9: ...pump inlet and rotate the pump BY HAND several times to coat the cylinder with a fresh film of oil After start up observe the transparent oil lines coming from the oil pump to confirm that oil is flow...

Page 10: ...sure to vacuum Always disengage the pump when driving to or between job sites Monitor vacuum and temperature gauges to detect any irregularities or problems When using pressure to offload a pressure r...

Page 11: ...p the pump 6 Drain the oil separator Do not reuse the flushing fluid take it to an appropriate recycling site FLUSHING KIT STORAGE If the pump is likely to remain idle for an extended period make sure...

Page 12: ...is from getting into the cylinder Remove the shaft guard and support the end of the shaft so that the rotor will not drop when the end cover is pulled from the bearing A notched piece of wood can be u...

Page 13: ...king screw holes in the end cover Turn the bolts one or two turns at a time alternating between the two to back the end cover away from the cylinder Extra M10 X 100mm bolts can be used in the other en...

Page 14: ...before re assembling the pump If the corrugation can be seen but not felt the cylinder can still be used as is NOTE If cylinder scoring is deeper than 005 or if corrugation can be felt the cylinder sh...

Page 15: ...il sludge build up on the bearing cage it can probably be cleaned in solvent blown out with an air hose oiled and reused NOTE There is no guarantee that the bearings are not damaged and with the pump...

Page 16: ...re the flange to the rotor BEARING AND BEARING SPACER INSTALLATION NOTE The bearing spacers MUST be installed in the correct orientation Look carefully at the spacer note that the hole bored for the s...

Page 17: ...em if necessary Install the o ring in the end cover groove Small dabs of grease will help retain the o ring in the groove Apply a small amount of grease to the lip of the oil seal and fit the end cove...

Page 18: ...to make sure it rotates freely Connect the oil reservoir hose to the oil pump and bleed the line To bleed the line loosen but do not remove the bleed screw on the oil pump When oil starts to drip fro...

Page 19: ...th TX 817 834 6321 MOBIL SHC 525 Synthesized Hydrocarbon Mobil Oil Company Fairfax VA 800 662 4525 ANDEROL 497 Anderol Inc East Hanover NJ 888 263 3765 CHEVRON GST 32 46 68 100 ChevronTexaco Corporati...

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Page 21: ...Shaft Guard 568622 1 8 Bearing 503098 2 31 Drive Shaft Assembly 968045 1 9 Bearing Spacer 968611 2 32 Oil Pump 575437 1 10 Rotor Assembly Incl 8 9 968614 1 33 Cap Screw 504262 1 11 Cylinder 968401 1...

Page 22: ......

Page 23: ...ing 503098 2 31 Set Screw 504277 3 9 Bearing Spacer 968611 2 32 Shaft Guard 568622 1 10 Rotor Assembly Incl 8 9 968848 1 33 Drive Shaft Assembly 968045 1 11 Cylinder 968881 1 34 Oil Pump 568437 1 12 F...

Page 24: ...haft Guard 568622 1 12 Side Plate 968231 1 39 Drive Shaft Assembly 968045 1 13 Bolt 501597 4 40 Oil Pump 568437 1 14 Flap Assembly 968026 2 41 Cap Screw 504262 1 15 Gasket 568805 1 42 Cap Screw 504261...

Page 25: ...Spool Valve Valve Cap Seal Spring Valve Gasket Cap Set Screw Hex M8 x 25 Washer 5 16 x 1 1 4 x 1 8 Handle Valve Long Plug 1 4 Washer Spring 1 1 2 Relief Valve Oil Line Tube 1 1 1 1 2 1 2 2 14 1 1 1 2...

Page 26: ...MASPORT INCORPORATED 6801 Cornhusker Hwy Lincoln NE 68507 E mail customerservice masportpump com www masportpump com Ph 402 466 8428 Fax 402 466 8355 Toll Free 1 800 228 4510...

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