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masosine MR 160, Manual

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Revision 8.0 / July  2015

 

 

 

3 

15

 

OIL CHANGE ........................................................................................................... 11

 

16

 

DISPOSAL ............................................................................................................... 12

 

17

 

SPARE PARTS ........................................................................................................ 12

 

18

 

TAKING OUT OF SERVICE ..................................................................................... 12

 

18.1

 

Provisional taking out of service ....................................................................................................... 12

 

18.2

 

Final putting out of service ............................................................................................................... 12

 

19

 

TROUBLESHOOTING ............................................................................................. 13

 

20

 

ADJUSTING DIMENSION ........................................................................................ 15

 

21

 

ASSEMBLY .............................................................................................................. 16

 

21.1

 

Pump with Triple Lip Seal System ................................................................................................... 16

 

21.2

 

Assembly of mechanical seal system .............................................................................................. 18

 

22

 

DISMANTLING OF MECHANICAL SEAL SYSTEM ................................................ 18

 

23

 

THE MECHANICAL SEAL SYSTEM ....................................................................... 19

 

23.1

 

General procedure ........................................................................................................................... 19

 

23.2

 

Special procedures ........................................................................................................................... 20

 

23.3

 

Operation .......................................................................................................................................... 20

 

24

 

DRAWINGS / STOCK LISTS ................................................................................... 21

 

 

Summary of Contents for MR 160

Page 1: ...Revision 8 0 July 2015 1 Manual Technical Documentation Watson Marlow MasoSine PUMP MR 160 SPS 600L ...

Page 2: ...nergy 6 4 13 Dangers due to hydraulic energy 6 4 14 Special danger points 6 4 15 Constructional changes to the machine 7 4 16 Noise of the machine 7 4 17 Maintenance and repair troubleshooting 7 4 18 Cleaning the machine 7 4 19 Faults 7 4 20 Use as intended 7 5 WARRANTY AND LIABILITY 7 6 TRANSPORT INSTRUCTIONS 8 7 INSTALLATION 8 8 CONNECTION TO THE PIPING 8 9 POSSIBLE CONNECTION POSITIONS 9 10 CHA...

Page 3: ...inal putting out of service 12 19 TROUBLESHOOTING 13 20 ADJUSTING DIMENSION 15 21 ASSEMBLY 16 21 1 Pump with Triple Lip Seal System 16 21 2 Assembly of mechanical seal system 18 22 DISMANTLING OF MECHANICAL SEAL SYSTEM 18 23 THE MECHANICAL SEAL SYSTEM 19 23 1 General procedure 19 23 2 Special procedures 20 23 3 Operation 20 24 DRAWINGS STOCK LISTS 21 ...

Page 4: ... Technical datasheet Please remove all technical information from the technical datasheet For spare parts ordering refer to software component list If you have problems to identify parts please refer the drawing and parts list ...

Page 5: ...erating instructions contain the most important instructions to operate the machine safely These operating instructions especially the safety instructions must be observed by all persons who work on the machine Moreover the rules and regulations for accident prevention applicable at the place of use must be complied with The following safety instructions must be observed absolutely They are an ess...

Page 6: ...machine for externally detectable damage and for functioning of the safety devices 4 10 Protective devices All protective devices must be attached correctly and functioning before every start up Protective devices may be removed only after standstill and simultaneous protection against restarting the machine On delivery of part components the protective devices must be attached according to regula...

Page 7: ...ting faults switch off the machine and secure it against unauthorized or inadvertent starting up again 4 20 Use as intended The accurate intention is listed in the order confirmation Another use or use going beyond this is not as intended If you want to change the product the pressure the speed or the temperature you must firstly consult us or one of our representatives 5 Warranty and liability Ba...

Page 8: ... the shaft of the pump with the shaft of the drive 8 Connection to the piping Before connection clean the piping and remove foreign bodies e g there can still be residues in the pipes due to welding work Fit elastic intermediate members compensators between pump and fixed piping on the suction and pressure side This should prevent vibrations of the pump being transmitted to the piping system Force...

Page 9: ...ay total dry running is avoided 11 Changing the direction of rotation The suction or the pressure side changes on changing the direction of rotation of the drive Then the Scraper and the Scraper gate guide must absolutely be turned since otherwise the pump cannot bring its full output If the direction of rotation is changed the rotation direction arrows must be turned correspondingly Further the s...

Page 10: ...n The pump may not pump against a closed valve without overpressure valve If the pump leaks end operation as quickly as possible to replace the damaged sealing elements The operator must ensure that the pump can work free of cavitation Cavitation destroys the pump 13 Running dry The pump is proof against running dry only as long as the heat resistance of the seals is guaranteed This is approx 1 mi...

Page 11: ...yearly or every 1500 operating hours for the pumps of the serie MR 160 and SPS 600L The standard operation for changing oil would be to loosen all four bolts on the bearing housing cover Pos 21 and all parts should be removed bolts and cover At this point the used oil can be drained After that the bearing housing cover has to be replaced and the bolts would be retighten The oil sight glass in the ...

Page 12: ...ved repairs still exist Only WATSON MARLOW ORIGINAL SPARE PARTS may be used If you make changes to the equipment e g instead of O rings made of Perbunan those from EPDM or another sealing system please note this on the maintenance plan Please provide all data when ordering EDP number Designation of the part Material of the part The drawing parts list number Quantity Ask for our express delivery 18...

Page 13: ...ring parts worn Replace wearing parts Scraper and cartridge wrong Check position see changing direction of rotation Inserted closed gate valve Check pipe system Pump is noisy Noises come from the drive Consult WATSON MARLOW Noises come from the pump Consult WATSON MARLOW Suction pipe too small cavitation Shorten suction pipe or increase diameter reduce speed Knocking noises from the pump head Gate...

Page 14: ...PS600L 35 6mm 0 1 Pump not clean after CIP cleaning Cleaning regulation not complied with Choke on the pressure side Check differential pressure 3 4 bar Rotor has seized on Liners Rotor not correctly tightened Tighten closing nut firmly on block Temperature too high thermal expansion Choose Liners with larger tolerances Purging between housing and bearing block leaking O ring in the bearing block ...

Page 15: ... see diagnostic help page 14 Lip Seal System 35 6mm 0 1 Mechanical Seal System 27 7mm 0 1 If the dimension is too small you have to turn the Adjusting ring If the dimension is too big please contact the company WATSON MARLOW MasoSine and order a new Adjusting ring Adjusting ring Mechanical Seal System ...

Page 16: ...2015 16 21 Assembly 21 1 Pump with Triple Lip Seal System Radial shaft seal Pos 32 Backing ring Pos 6 Radial shaft seal Pos 31 The pin has to be fixed in the groove in the pump housing The seal housing push up to notice ...

Page 17: ...0 Nm The pin of the front bearing has to be fixed of the groove in the front cover During the right run the scraper gate guide and Scraper have to be turned See page 9 chapters 11 changing the direction of rotating Install the Scraper gate guide Scraper and Rotor as a unit ...

Page 18: ...all O Rings are correctly installed Pre align the seal housing with the pin mark and push the seal housing to the stop end Then the pre assembled dynamic unite can be fitted to the shaft 22 Dismantling of Mechanical Seal System After opening the front cover and the locking nut as described in the manual pull the front liner out of the pump housing remove the rotor together with the scraper gate an...

Page 19: ...e sure that the system has been shut down is no longer pressurised and has cooled off Conversions and changes to the seal are prohibited seal failure loss of warranty rights Use original Watson Marlow spare parts only For own safety any repairs should be carried out by Watson Marlow 23 1 General procedure Clean the seal chamber and examine for signs of damage Check the installation and connection ...

Page 20: ...s made of PTFE in order to avoid damage to other seal elements Never apply lubricant to seal faces Assemble in a completely dry dustfee and clean condition 23 2 Special procedures Elastomer bellows seals are to be pushed onto the shaft sleeve using low surface tension water addition of a detergent and a screwing movement Use no oil or grease Apply pressure only on the corner rings When you are fin...

Page 21: ...Revision 8 0 July 2015 21 24 Drawings Stock lists MasoSine Pump MR 160 SPS 600L ...

Page 22: ...Revision 8 0 July 2015 22 MasoSine Pump MR 160 SPS 600L ...

Page 23: ...Revision 8 0 July 2015 23 MasoSine Pump MR 160 SPS 600L ...

Page 24: ...Revision 8 0 July 2015 24 MasoSine Pump MR 160 SPS 600L ...

Page 25: ...Revision 8 0 July 2015 25 ...

Page 26: ...Revision 8 0 July 2015 26 ...

Page 27: ...PDM 060P592 1316M14 Gleitringdichtung SiC CA FKM Mechanical Sealing System SiC CA FKM 2 060P593 1316A1 Dynamikringaufnahme Dynamic Ring Holder 3 060P595 1316A1 Statikringaufnahme Static Ring Holder 4 S60 2900 80 O Ring NBR O Ring NBR S60 2900 82 O Ring EPDM O Ring EPDM S60 2900 84 O Ring FKM O Ring FKM 5 S60 4100 80 O Ring NBR O Ring NBR S60 4100 82 O Ring EPDM O Ring EPDM S60 4100 84 O Ring FKM O...

Page 28: ...mikringaufnahme Dynamic Ring Holder 3 060P592 1316A1 Statikringaufnahme mit Spülfenster Static Ring Holder with flushing window 4 S60 2900 80 O Ring NBR O Ring NBR S60 2900 82 O Ring EPDM O Ring EPDM S60 2900 84 O Ring FKM O Ring FKM 5 S60 4100 80 O Ring NBR O Ring NBR S60 4100 82 O Ring EPDM O Ring EPDM S60 4100 84 O Ring FKM O Ring FKM 6 S25 8201 10 Zylinderstift Pin 7 12 0013 80 O Ring Spülfens...

Page 29: ...15 29 If you have questions call us We will happy to help WATSON MARLOW GmbH Postfach 100 STEINBEISSTR 3 D 74358 ILSFELD GERMANY Telefon 07062 9560 0 Telefax 07062 64593 eMail Info masosine de Internet http www masosine de ...

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